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2006 Dodge Ram Pickup 2500 4X4 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Pickup 2500 Year: 2006 Drivetrain: 4X4 Codes Chassis Code: DR Platform (Third Generation Ram) Ev Code: Not Applicable (Internal Combustion Engine) 👋 Introduction Market Position Segment: Heavy-duty pickup truck Target Audience: Owners, DIY mechanics, professional technicians servicing Dodge Ram 2500 4x4 vehicles. Competitive Analysis Competitors: Ford F-250 Super Duty, Chevrolet Silverado 2500HD, GMC Sierra 2500HD. Key Features Vehicle Focus: Robust construction, powerful engine options, towing and hauling capabilities, 4x4 off-road prowess. Manual Advantage: Comprehensive, step-by-step instructions with exploded views for efficient and accurate repairs. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, maintenance, and repair Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Print / Digital (PDF) 📖 Manual Coverage Systems Covered Engine: All gasoline and diesel engine variants, including diagnostics, overhaul, cooling system, lubrication system, fuel injection, ignition system, emission controls. Transmission: Manual and automatic transmissions (NV5600, G56, 48RE), including diagnostics, overhaul, fluid specifications, and control systems. Drivetrain: Four-wheel drive system (NV273 transfer case), front and rear axles (Dana 60), driveshafts, U-joints, differentials. Suspension: Front and rear suspension systems, leaf springs, shocks, ball joints, steering linkage, alignment specifications. Brakes: Front and rear disc brakes, ABS system, hydraulic system, parking brake, component replacement, bleeding procedures. Steering: Power steering system, steering column, steering gear/rack, hydraulic lines, pump. Electrical: Complete electrical system, battery, alternator, starter, lighting, wipers, horn, instrument cluster, power accessories, wiring diagrams, fuses, relays. Body: Exterior body panels, doors, hood, tailgate, bumpers, interior trim, seats, HVAC system (heating, ventilation, air conditioning), body control module (BCM). Diagnostics: On-board diagnostics (OBD-II), diagnostic trouble codes (DTCs), scan tool usage, troubleshooting flowcharts, sensor testing. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication, tire rotation. Repair: Engine, transmission, axle, suspension, brake, steering, electrical, and body component repairs and replacements. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon faults. Overhaul: Complete engine and transmission rebuild procedures. Specifications: Torque specifications, clearances, fluid capacities, electrical component resistance values. Technical Depth Depth: Factory-level, from basic maintenance to complete component overhaul and advanced diagnostics. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, clear images and diagrams. Print Quality Paper Type: Durable, high-quality paper stock suitable for workshop environments. Binding Type Binding: Stitched and glued for durability, lay-flat design for ease of use. Completeness Completeness: Full factory coverage, including all chapters and sections found in original manufacturer documentation. ⚙️ Engine Specifications Primary Engine Gasoline Option 1: 5.7L HEMI V8 (345 cu in) Gasoline Option 1 Hp: 345 hp @ 5200 rpm Gasoline Option 1 Torque: 375 lb-ft @ 4000 rpm Diesel Option 1: 5.9L Cummins Turbo Diesel I6 (359 cu in) Diesel Option 1 Hp: 305 hp @ 3000 rpm Diesel Option 1 Torque: 555 lb-ft @ 1400 rpm Fuel System Gasoline: Sequential Multi-Port Fuel Injection (MPI) Diesel: High-pressure common rail (HPCR) fuel system Performance Compression Ratio 5.7L: 9.6:1 Compression Ratio 5.9L: 17.2:1 🔧 Transmission Standard Manual Transmission: NV5600 6-speed manual (late 2005-2007 models often featured G56 6-speed manual) Optional Automatic Transmission: 48RE 4-speed automatic Features Transfer Case: NV273 Command-Trac Part-Time 2-Speed Transfer Case Fluid Specifications Automatic Fluid Type: ATF+4 (MS-9602) Manual Fluid Type: NV5600: SAE 75W-90 Synthetic Gear Lubricant (API GL-3 or GL-4); G56: SAE 75W-85 Synthetic Gear Lubricant (API GL-4) 📐 Dimensions Exterior Wheelbase Regular Cab: 134.7 inches Wheelbase Crew Cab: 154.7 inches Bed Length Standard: 6.3 feet (Standard Bed) Bed Length Long: 8.0 feet (Long Bed) Weights Curb Weight Approx: 6,000 - 7,000 lbs (depending on configuration) Gvwr Approx: 8,800 - 9,500 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-star (for applicable configurations) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags Seatbelts: 3-point front seat belts with pretensioners, rear seat belts 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, optional SiriusXM satellite radio, cassette player on some models. Navigation: Optional factory navigation system on higher trim levels. Driver Assistance Cruise Control: Standard cruise control. Connectivity Power Outlets: 12V auxiliary power outlets. 🔧 Maintenance Service Intervals Oil Change Interval Gasoline: Every 3,000-7,500 miles or 3-6 months (depending on oil type and driving conditions, refer to manual for specific recommendations) Oil Change Interval Diesel: Every 7,500 miles or 6 months (conventional) or 15,000 miles or 12 months (synthetic, consult manual) Fuel Filter Diesel: Every 15,000 miles or as needed based on fuel quality. Air Filter: Every 15,000-30,000 miles or as needed. Coolant Flush: Every 30,000-50,000 miles or 2-4 years. Fluid Specifications Engine Oil 5.7L Hemi: SAE 5W-20, API SN or equivalent (MS-6395 compliant) Engine Oil 5.9L Cummins: SAE 15W-40, API CJ-4 or CK-4 (synthetic recommended for extended intervals) Coolant: Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, HOAT,...
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Type: Pickup Truck
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Sku: 495743
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2006 Dodge Ram Pickup 2500 4X4 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Pickup 2500
Year:
2006
Drivetrain:
4X4
Codes
Chassis Code:
DR Platform (Third Generation Ram)
Ev Code:
Not Applicable (Internal Combustion Engine)
👋 Introduction
Market Position
Segment:
Heavy-duty pickup truck
Target Audience:
Owners, DIY mechanics, professional technicians servicing Dodge Ram 2500 4x4 vehicles.
Competitive Analysis
Competitors:
Ford F-250 Super Duty, Chevrolet Silverado 2500HD, GMC Sierra 2500HD.
Key Features
Vehicle Focus:
Robust construction, powerful engine options, towing and hauling capabilities, 4x4 off-road prowess.
Manual Advantage:
Comprehensive, step-by-step instructions with exploded views for efficient and accurate repairs.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, maintenance, and repair
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Print / Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
All gasoline and diesel engine variants, including diagnostics, overhaul, cooling system, lubrication system, fuel injection, ignition system, emission controls.
Transmission:
Manual and automatic transmissions (NV5600, G56, 48RE), including diagnostics, overhaul, fluid specifications, and control systems.
Drivetrain:
Four-wheel drive system (NV273 transfer case), front and rear axles (Dana 60), driveshafts, U-joints, differentials.
Suspension:
Front and rear suspension systems, leaf springs, shocks, ball joints, steering linkage, alignment specifications.
Brakes:
Front and rear disc brakes, ABS system, hydraulic system, parking brake, component replacement, bleeding procedures.
Steering:
Power steering system, steering column, steering gear/rack, hydraulic lines, pump.
Electrical:
Complete electrical system, battery, alternator, starter, lighting, wipers, horn, instrument cluster, power accessories, wiring diagrams, fuses, relays.
Body:
Exterior body panels, doors, hood, tailgate, bumpers, interior trim, seats, HVAC system (heating, ventilation, air conditioning), body control module (BCM).
Diagnostics:
On-board diagnostics (OBD-II), diagnostic trouble codes (DTCs), scan tool usage, troubleshooting flowcharts, sensor testing.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication, tire rotation.
Repair:
Engine, transmission, axle, suspension, brake, steering, electrical, and body component repairs and replacements.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Overhaul:
Complete engine and transmission rebuild procedures.
Specifications:
Torque specifications, clearances, fluid capacities, electrical component resistance values.
Technical Depth
Depth:
Factory-level, from basic maintenance to complete component overhaul and advanced diagnostics.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text, clear images and diagrams.
Print Quality
Paper Type:
Durable, high-quality paper stock suitable for workshop environments.
Binding Type
Binding:
Stitched and glued for durability, lay-flat design for ease of use.
Completeness
Completeness:
Full factory coverage, including all chapters and sections found in original manufacturer documentation.
⚙️ Engine Specifications
Primary Engine
Gasoline Option 1:
5.7L HEMI V8 (345 cu in)
Gasoline Option 1 Hp:
345 hp @ 5200 rpm
Gasoline Option 1 Torque:
375 lb-ft @ 4000 rpm
Diesel Option 1:
5.9L Cummins Turbo Diesel I6 (359 cu in)
Diesel Option 1 Hp:
305 hp @ 3000 rpm
Diesel Option 1 Torque:
555 lb-ft @ 1400 rpm
Fuel System
Gasoline:
Sequential Multi-Port Fuel Injection (MPI)
Diesel:
High-pressure common rail (HPCR) fuel system
Performance
Compression Ratio 5.7L:
9.6:1
Compression Ratio 5.9L:
17.2:1
🔧 Transmission
Standard
Manual Transmission:
NV5600 6-speed manual (late 2005-2007 models often featured G56 6-speed manual)
Optional
Automatic Transmission:
48RE 4-speed automatic
Features
Transfer Case:
NV273 Command-Trac Part-Time 2-Speed Transfer Case
Fluid Specifications
Automatic Fluid Type:
ATF+4 (MS-9602)
Manual Fluid Type:
NV5600: SAE 75W-90 Synthetic Gear Lubricant (API GL-3 or GL-4); G56: SAE 75W-85 Synthetic Gear Lubricant (API GL-4)
📐 Dimensions
Exterior
Wheelbase Regular Cab:
134.7 inches
Wheelbase Crew Cab:
154.7 inches
Bed Length Standard:
6.3 feet (Standard Bed)
Bed Length Long:
8.0 feet (Long Bed)
Weights
Curb Weight Approx:
6,000 - 7,000 lbs (depending on configuration)
Gvwr Approx:
8,800 - 9,500 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3-star (for applicable configurations)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
3-point front seat belts with pretensioners, rear seat belts
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, optional SiriusXM satellite radio, cassette player on some models.
Navigation:
Optional factory navigation system on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Outlets:
12V auxiliary power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Every 3,000-7,500 miles or 3-6 months (depending on oil type and driving conditions, refer to manual for specific recommendations)
Oil Change Interval Diesel:
Every 7,500 miles or 6 months (conventional) or 15,000 miles or 12 months (synthetic, consult manual)
Fuel Filter Diesel:
Every 15,000 miles or as needed based on fuel quality.
Air Filter:
Every 15,000-30,000 miles or as needed.
Coolant Flush:
Every 30,000-50,000 miles or 2-4 years.
Fluid Specifications
Engine Oil 5.7L Hemi:
SAE 5W-20, API SN or equivalent (MS-6395 compliant)
Engine Oil 5.9L Cummins:
SAE 15W-40, API CJ-4 or CK-4 (synthetic recommended for extended intervals)
Coolant:
Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, HOAT, or P-HOAT compatible. Refer to manual for specific color and type.
Known Issues
Common Issues:
Injector issues (5.9L Cummins), steering stabilizer failure, front suspension wear (ball joints, tie rods), exhaust manifold cracks (5.9L Cummins), ABS sensor failures, EGR valve issues (diesel).
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing robust and capable trucks, evolving from the Power Wagon to the modern Ram line.
Model Evolution
Third Generation Ram:
The 2006 model year falls within the third generation (2002-2008) of the Ram pickup, characterized by its bold styling, updated powertrains, and improved interiors.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan, USA
🏆 Awards & Recognition
Recognitions
Cumming Engine Reputation:
The 5.9L Cummins Turbo Diesel engine is renowned for its durability, longevity, and strong performance, making it a highly sought-after powertrain.
Ratings
Towing Capacity Rating:
Exceptional towing and payload capacities, often exceeding 15,000 lbs for towing depending on configuration.
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