Doosan Articulated Dump Truck Type Moxy MT36 Workshop Service Manual
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🏷️ Basic Information Identification Make: Doosan Model: Moxy MT36 Product Type: Workshop Service Manual Generation Applicable Generations: All MT36 variants Codes Common Model Codes: MT36 👋 Introduction Market Position Segment: Articulated Dump Truck (ADT) - Heavy Construction Equipment Target User: Service technicians, mechanics, fleet managers, owner-operators Competitive Analysis Competitors: Caterpillar, Volvo CE, Komatsu, John Deere Key Selling Points: Original factory data, comprehensive coverage, detailed illustrations, actionable repair information Key Features Features: Original factory data for accuracy and completeness, high-resolution illustrations and diagrams, searchable text and navigation bookmarks for efficient use. Value Proposition Value: Essential tool for efficient and accurate maintenance, diagnosis, and repair of the Doosan Moxy MT36 articulated dump truck. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Driveline, Hydraulic System, Electrical System Page Count Total Pages: 925 Manual Type Type: Original Factory Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Diagnostics And Repair: Detailed diagnostics, component testing, overhaul procedures, and troubleshooting for the MT36's engine. Transmission Service And Overhaul: Comprehensive coverage of the transmission system, including removal, disassembly, inspection, repair, and reassembly. Driveline Components: In-depth information on driveshafts, differentials, axles, and final drives, including maintenance and repair procedures. Hydraulic System Maintenance: Detailed explanations of the hydraulic system, including pump, valve, cylinder, and hose servicing, testing, and troubleshooting. Electrical System Diagnostics: Extensive coverage of the electrical system, including wiring diagrams, component testing, troubleshooting, and repair of electrical faults. Procedures Included Routine Maintenance: Detailed procedures for all routine maintenance tasks, including fluid changes, filter replacements, lubrication, and inspections. Troubleshooting Guides: Systematic troubleshooting charts and guides to identify and resolve common and complex operational issues. Component Overhaul And Rebuild: Step-by-step instructions for the complete overhaul and rebuild of major components. Diagnostic Testing: Procedures for testing and verifying the performance of various systems and components. Electrical Schematics And Wiring: High-quality, detailed circuit diagrams and wiring schematics for accurate electrical system diagnosis. Technical Depth Depth Of Coverage: Comprehensive from basic operator checks to full engine and transmission rebuilds. Diagnostic Capabilities: Advanced diagnostic procedures, including specific tests for sensors, actuators, and control modules. Repair Precision: Precise torque specifications, clearances, and tolerances for all mechanical and hydraulic components. Illustrations And Diagrams: High-quality, detailed illustrations, exploded views, and diagrams to clarify complex procedures. Troubleshooting Logic: Structured troubleshooting logic, aiding technicians in efficiently diagnosing and rectifying faults. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Navigation: Bookmarks Print Quality Image Quality: High Quality Illustrated Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Completeness Completeness Level: Complete workshop service manual ⚙️ Engine Specifications Primary Engine Engine Model: Likely Cummins or Doosan proprietary engine (specific model not provided in product info, but typical for this class of equipment). Performance Displacement: Typically in the 11-13 liter range for this class of truck. Specifics would be detailed in the manual. Horsepower Range: Expected to be in the 300-400 HP range. Exact figures in manual. Torque Range: Expected to be in the 1200-1600 lb-ft range. Exact figures in manual. Fuel System Fuel Type: Diesel Injection System: Commonly electronically controlled unit injectors (EUI) or common rail systems. Specifics in manual. Cooling System Type: Liquid-cooled, likely with a multi-stage cooling system for demanding applications. Emission Control Standards: Likely Tier 3/Stage IIIA or higher, depending on the production year. Manual will detail specific compliance. 🔧 Transmission Standard Type: Automatic, heavy-duty powershift transmission, likely with 6 or 8 forward and reverse gears. Optional Options: Not typically offered in this class of equipment; standard configuration is expected. Features Features: Torque converter, electronic shift control, automatic retarder engagement, creep mode. Fluid Specifications Transmission Fluid Type: Specific heavy-duty automatic transmission fluid (ATF) or a universal tractor transmission oil (UTTO). Manual will specify OEM or equivalent. 📐 Dimensions Exterior Length: Approx. 9-10 meters (30-33 ft). Manual will provide precise dimensions. Width: Approx. 3-3.5 meters (10-11.5 ft). Manual will provide precise dimensions. Height: Approx. 3.5-4 meters (11.5-13 ft) to top of cab. Manual will provide precise dimensions. Cargo Payload Capacity: Approximately 36 metric tons (40 US tons). Body Volume: Typically around 20-25 cubic meters (26-33 cubic yards) heaped. Manual will provide exact figures. Weights Operating Weight: Likely in the range of 25-30 metric tons (55,000-66,000 lbs). Manual will provide precise GVW and operating weight. Ground Clearance: Designed for off-road use, expect substantial ground clearance. Manual will specify. 🛡️ Safety Features Ratings Safety Standards Compliance: Meets relevant industry safety standards for heavy construction equipment (e.g., ROPS/FOPS cab). Manual details specific certifications. Active Features Braking System: Hydraulically actuated, multi-plate wet disc brakes on all wheels. Often features an integrated retarder system. Articulation And Oscillation: Standard articulation and oscillation hitch for maneuverability and stability on uneven terrain. Passive Features Cab Protection: Roll-Over Protective Structure (ROPS) and Falling Object Protective Structure (FOPS) certified cabin. Visibility: Designed...
Articulated Dump Truck (ADT) - Heavy Construction Equipment
Target User:
Service technicians, mechanics, fleet managers, owner-operators
Competitive Analysis
Competitors:
Caterpillar, Volvo CE, Komatsu, John Deere
Key Selling Points:
Original factory data, comprehensive coverage, detailed illustrations, actionable repair information
Key Features
Features:
Original factory data for accuracy and completeness, high-resolution illustrations and diagrams, searchable text and navigation bookmarks for efficient use.
Value Proposition
Value:
Essential tool for efficient and accurate maintenance, diagnosis, and repair of the Doosan Moxy MT36 articulated dump truck.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Driveline, Hydraulic System, Electrical System
Page Count
Total Pages:
925
Manual Type
Type:
Original Factory Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Diagnostics And Repair:
Detailed diagnostics, component testing, overhaul procedures, and troubleshooting for the MT36's engine.
Transmission Service And Overhaul:
Comprehensive coverage of the transmission system, including removal, disassembly, inspection, repair, and reassembly.
Driveline Components:
In-depth information on driveshafts, differentials, axles, and final drives, including maintenance and repair procedures.
Hydraulic System Maintenance:
Detailed explanations of the hydraulic system, including pump, valve, cylinder, and hose servicing, testing, and troubleshooting.
Electrical System Diagnostics:
Extensive coverage of the electrical system, including wiring diagrams, component testing, troubleshooting, and repair of electrical faults.
Procedures Included
Routine Maintenance:
Detailed procedures for all routine maintenance tasks, including fluid changes, filter replacements, lubrication, and inspections.
Troubleshooting Guides:
Systematic troubleshooting charts and guides to identify and resolve common and complex operational issues.
Component Overhaul And Rebuild:
Step-by-step instructions for the complete overhaul and rebuild of major components.
Diagnostic Testing:
Procedures for testing and verifying the performance of various systems and components.
Electrical Schematics And Wiring:
High-quality, detailed circuit diagrams and wiring schematics for accurate electrical system diagnosis.
Technical Depth
Depth Of Coverage:
Comprehensive from basic operator checks to full engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostic procedures, including specific tests for sensors, actuators, and control modules.
Repair Precision:
Precise torque specifications, clearances, and tolerances for all mechanical and hydraulic components.
Illustrations And Diagrams:
High-quality, detailed illustrations, exploded views, and diagrams to clarify complex procedures.
Troubleshooting Logic:
Structured troubleshooting logic, aiding technicians in efficiently diagnosing and rectifying faults.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Printable:
Yes
Navigation:
Bookmarks
Print Quality
Image Quality:
High Quality Illustrated
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Completeness
Completeness Level:
Complete workshop service manual
⚙️ Engine Specifications
Primary Engine
Engine Model:
Likely Cummins or Doosan proprietary engine (specific model not provided in product info, but typical for this class of equipment).
Performance
Displacement:
Typically in the 11-13 liter range for this class of truck. Specifics would be detailed in the manual.
Horsepower Range:
Expected to be in the 300-400 HP range. Exact figures in manual.
Torque Range:
Expected to be in the 1200-1600 lb-ft range. Exact figures in manual.
Fuel System
Fuel Type:
Diesel
Injection System:
Commonly electronically controlled unit injectors (EUI) or common rail systems. Specifics in manual.
Cooling System
Type:
Liquid-cooled, likely with a multi-stage cooling system for demanding applications.
Emission Control
Standards:
Likely Tier 3/Stage IIIA or higher, depending on the production year. Manual will detail specific compliance.
🔧 Transmission
Standard
Type:
Automatic, heavy-duty powershift transmission, likely with 6 or 8 forward and reverse gears.
Optional
Options:
Not typically offered in this class of equipment; standard configuration is expected.
Designed for excellent all-around visibility. Manual may cover camera systems or lighting configurations.
💡 Technology Features
Infotainment
Infotainment System:
Basic operator controls; typically not focused on entertainment features. Focus is on operational feedback.
Driver Assistance
Operator Aids:
Features like automatic retarder, grade assist, and potentially telematics for fleet management (if equipped). Manual covers operational controls.
Connectivity
Telematics:
Optional telematics systems for tracking location, operational status, fuel consumption, and maintenance needs. Manual may reference telematics integration.
Diagnostics
Diagnostic Tools:
The manual supports the use of diagnostic scan tools for engine and transmission control units. Specific diagnostic codes (DTCs) will be listed.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions and oil analysis. Manual will specify precise intervals and intervals based on hours or time.
Transmission Fluid Change:
Usually every 1000-2000 operating hours. Manual will detail specific interval and filter change recommendations.
Hydraulic Fluid Change:
Typically every 1000-2000 operating hours, or based on fluid analysis. Manual will provide exact requirements.
Fluid Specifications
Engine Oil Type:
Heavy-duty diesel engine oil, API CI-4 or higher, SAE 15W-40 is common. Manual will specify exact viscosity and API classification.
Coolant Type:
Heavy-duty, extended-life engine coolant (ELC), typically a 50/50 mix of ethylene glycol and deionized water. Manual will specify Doosan or OEM coolant.
Hydraulic Oil Type:
ISO VG 46 or VG 68 hydraulic fluid, or a specialized heavy-duty tractor hydraulic fluid. Manual will specify exact type and viscosity grade.
Known Issues
Common Wear Items:
Brake pads, hydraulic filters, air filters, engine belts, articulation hitch pins and bushings are common wear items.
Potential Faults:
Can include issues related to hydraulic system pressure, transmission shifting, and electrical system faults if not properly maintained. Manual's troubleshooting section is critical.
📚 Vehicle History
Brand Heritage
Heritage:
Doosan Heavy Industries & Construction (now Doosan Infracore) has a long history in heavy machinery manufacturing, with Moxy being a significant acquisition that enhanced their ADT capabilities.
Model Evolution
Model Lineage:
The MT36 is part of Doosan's range of articulated dump trucks, building on the legacy and engineering of the Moxy brand.
Production
Manufacturing Origin:
Moxy trucks were originally manufactured in Norway. Doosan continues production, potentially in various global locations.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the MT36 are not readily available without detailed historical data, but Doosan equipment generally receives recognition for reliability and performance in its class.
Ratings
User Satisfaction:
Generally high for Moxy-derived products due to robust design and performance in demanding conditions. This manual aims to maintain that.
Certifications
Safety Certifications:
ROPS/FOPS cab certification is standard. Emissions certifications (e.g., EPA, EU) will be detailed in the manual based on market of sale.