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DOOSAN MOXY TYPE MT41 ARTICULATED DUMP Truck Service Repair Manual

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🏷️ Basic Information Identification Make: Doosan Model: Moxy MT41 Vehicle Type: Articulated Dump Truck 👋 Introduction Market Position Target User: Do-it-yourself owners, experienced mechanics, service repair shops. Competitive Analysis Value Proposition: Provides the most complete service and repair information, saving time and facilitating efficient repairs. Key Features Accessibility: Instant download, accessible on smartphones for on-site repairs. Ease Of Use: Easy to read text sections, step-by-step instructions, clear diagrams. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance, Repair, Troubleshooting, Diagnostics Page Count Estimated Page Count: Comprehensive (Exact number not specified, implied extensive coverage) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, troubleshooting, fuel system, cooling system, lubrication, air intake, exhaust system. Powertrain: Transmission (powershift/automatic), torque converter, drive axles, differential, final drives, drivelines, articulation joint. Hydraulic System: Hydraulic pump, control valves, cylinders (steering, hoist), accumulators, filters, fluid lines, troubleshooting hydraulic faults. Braking System: Service brakes (wet disc), parking brake, retarder system, brake actuation, troubleshooting brake issues. Electrical System: Wiring diagrams, starter motor, alternator, batteries, lighting systems, control modules, sensors, troubleshooting electrical faults. Operator Station: Cabin controls, HVAC system, instrumentation, seating, safety features, operator interface. Chassis And Frame: Front and rear frame, articulation hitch, suspension systems (if applicable), body/bed mounting. Steering System: Steering hydraulics, articulation steering cylinder, troubleshooting steering performance. Procedures Included Maintenance: Scheduled maintenance, lubrication points, fluid checks and changes, filter replacement, general inspections. Repair: Component disassembly, assembly, and replacement procedures for all major systems. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon faults. Technical Depth Depth: Comprehensive, covering everything from basic adjustments to complete component overhauls and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Image Quality: Top quality diagrams and images, highly detailed. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Format - Printable) ⚙️ Engine Specifications Primary Engine Engine Make Model: Specific engine model not detailed in product description, but typically a high-horsepower diesel engine (e.g., Cummins, Scania, Volvo Penta used in similar applications). Performance Engine Displacement Hp: Expected to be in the range of 9-13 liters, delivering 300-450+ horsepower, designed for heavy-duty hauling. Engine Torque: High torque output crucial for hauling heavy loads in demanding conditions, typically exceeding 1000 lb-ft. Fuel System Fuel Type: Diesel 🔧 Transmission Standard Transmission Type: Heavy-duty automatic or powershift transmission, designed for continuous operation and load handling. Features Transmission Features: Multiple forward and reverse gears, torque converter for smooth power delivery, electronic or hydraulic shift control. 📐 Dimensions Exterior Overall Length: Refer to manual for exact specifications, typically in the range of 8-10 meters for an ADT of this capacity. Overall Width: Refer to manual for exact specifications, designed to maximize haul capacity within operational constraints. Overall Height: Refer to manual for exact specifications, includes cab and raised body height. Cargo Payload Capacity: MT41 signifies a payload capacity of approximately 41 US tons (37 metric tons). Weights Operating Weight: Refer to manual for exact specifications, likely in the range of 30-40 tons fully loaded. 🛡️ Safety Features Ratings Operator Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) are standard features for operator safety. Active Features Articulation Safety: Safety locks or interlocks for the articulation joint to prevent unexpected movement. Passive Features Braking Retarder: Integrated retarder system to assist in controlling speed on inclines, reducing brake wear and enhancing safety. 💡 Technology Features Infotainment Operator Interface: Focus on functional instrumentation for operating parameters (engine temp, oil pressure, fuel level, transmission status) rather than entertainment infotainment. Driver Assistance Payload Monitoring: Likely features payload monitoring systems to optimize loading and prevent overloading. Connectivity Telematics Optional: Optional telematics systems for fleet management, performance monitoring, and remote diagnostics may be available. 🔧 Maintenance Service Intervals Oil Change Engine: Refer to manual; typically every 250-500 operating hours depending on operating conditions and oil analysis. Hydraulic Fluid Change: Refer to manual; often based on operating hours and fluid analysis, typically 1000-2000 hours. Fluid Specifications Engine Oil Type: Refer to manual; typically API CI-4 or higher rated diesel engine oil, viscosity grade depending on ambient temperature (e.g., 15W-40). Hydraulic Fluid Type: Refer to manual; often ISO VG 46 or ISO VG 68 hydraulic oil, specifically formulated for heavy-duty mobile equipment. Coolant Type: Refer to manual; typically a heavy-duty extended life coolant (ELC) with a 50/50 mix of antifreeze and distilled water. Known Issues Common Wear Items: Articulation pivot pins and bushings, brake discs and pads (due to heavy-duty cycles), hydraulic hoses, engine belts, filters. Diagnostic Challenges: Can include complex hydraulic system issues, electronic control module (ECM) diagnostics, and drivetrain component wear. 📚 Vehicle History Brand Heritage Doosan Construction Equipment: Doosan is a global leader in construction and mining equipment, with a long history of innovation and robust product development. The Moxy...
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DOOSAN MOXY TYPE MT41 ARTICULATED DUMP Truck Service Repair Manual
🏷️ Basic Information
Identification
Make:
Doosan
Model:
Moxy MT41
Vehicle Type:
Articulated Dump Truck
👋 Introduction
Market Position
Target User:
Do-it-yourself owners, experienced mechanics, service repair shops.
Competitive Analysis
Value Proposition:
Provides the most complete service and repair information, saving time and facilitating efficient repairs.
Key Features
Accessibility:
Instant download, accessible on smartphones for on-site repairs.
Ease Of Use:
Easy to read text sections, step-by-step instructions, clear diagrams.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance, Repair, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
Comprehensive (Exact number not specified, implied extensive coverage)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, troubleshooting, fuel system, cooling system, lubrication, air intake, exhaust system.
Powertrain:
Transmission (powershift/automatic), torque converter, drive axles, differential, final drives, drivelines, articulation joint.
Hydraulic System:
Hydraulic pump, control valves, cylinders (steering, hoist), accumulators, filters, fluid lines, troubleshooting hydraulic faults.
Braking System:
Service brakes (wet disc), parking brake, retarder system, brake actuation, troubleshooting brake issues.
Electrical System:
Wiring diagrams, starter motor, alternator, batteries, lighting systems, control modules, sensors, troubleshooting electrical faults.
Operator Station:
Cabin controls, HVAC system, instrumentation, seating, safety features, operator interface.
Chassis And Frame:
Front and rear frame, articulation hitch, suspension systems (if applicable), body/bed mounting.
Steering System:
Steering hydraulics, articulation steering cylinder, troubleshooting steering performance.
Procedures Included
Maintenance:
Scheduled maintenance, lubrication points, fluid checks and changes, filter replacement, general inspections.
Repair:
Component disassembly, assembly, and replacement procedures for all major systems.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments to complete component overhauls and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Image Quality:
Top quality diagrams and images, highly detailed.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Format - Printable)
⚙️ Engine Specifications
Primary Engine
Engine Make Model:
Specific engine model not detailed in product description, but typically a high-horsepower diesel engine (e.g., Cummins, Scania, Volvo Penta used in similar applications).
Performance
Engine Displacement Hp:
Expected to be in the range of 9-13 liters, delivering 300-450+ horsepower, designed for heavy-duty hauling.
Engine Torque:
High torque output crucial for hauling heavy loads in demanding conditions, typically exceeding 1000 lb-ft.
Fuel System
Fuel Type:
Diesel
🔧 Transmission
Standard
Transmission Type:
Heavy-duty automatic or powershift transmission, designed for continuous operation and load handling.
Features
Transmission Features:
Multiple forward and reverse gears, torque converter for smooth power delivery, electronic or hydraulic shift control.
📐 Dimensions
Exterior
Overall Length:
Refer to manual for exact specifications, typically in the range of 8-10 meters for an ADT of this capacity.
Overall Width:
Refer to manual for exact specifications, designed to maximize haul capacity within operational constraints.
Overall Height:
Refer to manual for exact specifications, includes cab and raised body height.
Cargo
Payload Capacity:
MT41 signifies a payload capacity of approximately 41 US tons (37 metric tons).
Weights
Operating Weight:
Refer to manual for exact specifications, likely in the range of 30-40 tons fully loaded.
🛡️ Safety Features
Ratings
Operator Protection:
ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) are standard features for operator safety.
Active Features
Articulation Safety:
Safety locks or interlocks for the articulation joint to prevent unexpected movement.
Passive Features
Braking Retarder:
Integrated retarder system to assist in controlling speed on inclines, reducing brake wear and enhancing safety.
💡 Technology Features
Infotainment
Operator Interface:
Focus on functional instrumentation for operating parameters (engine temp, oil pressure, fuel level, transmission status) rather than entertainment infotainment.
Driver Assistance
Payload Monitoring:
Likely features payload monitoring systems to optimize loading and prevent overloading.
Connectivity
Telematics Optional:
Optional telematics systems for fleet management, performance monitoring, and remote diagnostics may be available.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Refer to manual; typically every 250-500 operating hours depending on operating conditions and oil analysis.
Hydraulic Fluid Change:
Refer to manual; often based on operating hours and fluid analysis, typically 1000-2000 hours.
Fluid Specifications
Engine Oil Type:
Refer to manual; typically API CI-4 or higher rated diesel engine oil, viscosity grade depending on ambient temperature (e.g., 15W-40).
Hydraulic Fluid Type:
Refer to manual; often ISO VG 46 or ISO VG 68 hydraulic oil, specifically formulated for heavy-duty mobile equipment.
Coolant Type:
Refer to manual; typically a heavy-duty extended life coolant (ELC) with a 50/50 mix of antifreeze and distilled water.
Known Issues
Common Wear Items:
Articulation pivot pins and bushings, brake discs and pads (due to heavy-duty cycles), hydraulic hoses, engine belts, filters.
Diagnostic Challenges:
Can include complex hydraulic system issues, electronic control module (ECM) diagnostics, and drivetrain component wear.
📚 Vehicle History
Brand Heritage
Doosan Construction Equipment:
Doosan is a global leader in construction and mining equipment, with a long history of innovation and robust product development. The Moxy acquisition further solidified their position in the articulated hauler market.
Model Evolution
Moxy Articulated Dump Trucks:
Moxy was originally a Norwegian manufacturer known for its advanced articulated dump trucks. Doosan acquired Moxy, integrating their expertise into Doosan's broader product portfolio, resulting in the Doosan Moxy line.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Doosan equipment is generally recognized for its robustness, reliability, and performance in demanding construction and mining environments. Moxy ADTs have a legacy of strong engineering.
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