Ducati SportTouring 4 2000 Workshop Repair & Service Manual (Complete & Informative for DIY Repair)
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🏷️ Basic Information Identification Make: Ducati Model: SportTouring 4 (ST4) Model Variant: ST4 Primary Year Covered: 2000 Applicable Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Codes Manual Format: PDF 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent motorcycle repair shops, Ducati owners. Competitive Analysis Value Proposition: Provides professional-level repair information for DIY users, saving on dealership service costs. Key Features Instant Delivery: Instant download link provided after purchase. Customer Support: Customer satisfaction guarantee with prompt issue resolution. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair & Service Manual Page Count Page Count: 256 Language Language: English / Italian Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed engine disassembly, assembly, inspection, and troubleshooting. Fuel System: Fuel injection system (ECU, sensors, injectors), fuel pump, fuel filter, fuel tank. Ignition System: Ignition coils, spark plugs, ECU control, timing. Transmission: Gearbox disassembly, assembly, inspection, clutch operation, and adjustment. Chassis And Frame: Frame inspection, steering head bearings, swingarm, and related components. Suspension: Front forks (stanchions, sliders, seals, springs, oil), rear shock absorber, linkage, adjustments. Brakes: Brake system (front and rear calipers, master cylinders, brake lines, discs), bleeding procedures, fluid specifications. Electrical System: Wiring diagrams, battery, charging system (alternator, regulator), starter motor, lighting, instrumentation. Cooling System: Radiator, cooling fan, coolant circulation, thermostat. Exhaust System: Exhaust pipes, mufflers, catalytic converter (if applicable), mounting. Bodywork And Trim: Fairing removal and installation, seat, fuel tank, tail section. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, chain adjustment, lubrication, spark plug replacement, valve clearance checks. Troubleshooting: Diagnostic procedures for common issues, fault finding. Repair Procedures: Step-by-step guides for component disassembly, repair, and reassembly. Rebuilds: Engine rebuild, gearbox rebuild, suspension overhaul. Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to advanced engine and transmission overhauls. Diagnostic Information: Includes diagnostic procedures and specifications for various systems. Diagrams And Illustrations: Features diagrams, schematics, and illustrations to aid understanding. Special Tools: Mentions specific Ducati special tools required for certain procedures. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Printability: Printable for workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Accessibility Device Compatibility: Cross-platform compatible (PC, Mac, Tablets, Smartphones). Quality Assurance Completeness Guarantee: 100% complete and intact, no missing or corrupt pages. ⚙️ Engine Specifications Primary Engine Engine Type: Desmodromic L-Twin, 4-valve per cylinder Engine Displacement: 916cc (for the ST4 model, typically derived from the 916 Superbike) Bore X Stroke: 94 mm x 66 mm (typical for 916cc Desmoquattro engine) Performance Horsepower: Approx. 107 HP @ 8500 RPM (for the ST4 variant, tune may differ slightly from 916) Torque: Approx. 9.5 kgm (93 Nm) @ 7000 RPM (for the ST4 variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Ducati's EFI system Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Cooling System Cooling Method: Liquid-cooled Engine Management ECU: Ducati Electronic Control Unit (ECU) managing fuel and ignition mapping. 🔧 Transmission Standard Gearbox: 6-speed sequential gearbox Features Clutch Type: Wet multi-plate clutch (hydraulic actuation) Maintenance Transmission Fluid: Specific gear oil recommended, capacity and type detailed in manual. 📐 Dimensions Exterior Wheelbase: Refer to specific model year specifications, typically around 1430-1450 mm. Weights Dry Weight: Approx. 198 kg (dry weight for ST4, actual weight varies with options). 🛡️ Safety Features Active Features Braking System: Dual front disc brakes with radial-mount calipers, single rear disc brake. Brembo components are typical. Suspension Adjustability: Adjustable front forks (preload, compression, rebound) and rear shock absorber (preload, rebound). Passive Features Lighting: Halogen headlight, taillight, turn signals. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, warning lights. Driver Assistance ABS: ABS was an optional feature on some models of this era, check specific bike's configuration. Connectivity Diagnostics Port: Onboard diagnostics port for ECU access by technicians. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 - 10,000 km or annually, refer to manual for exact specification. Valve Clearance Check: Critical interval, usually around 12,000 km or annually due to Desmodromic system complexity. Fluid Specifications Engine Oil: Specific viscosity and API/JASO rating (e.g., Motul 5100 10W-40 or similar specified by Ducati). Coolant: Ethylene glycol-based antifreeze mixture with distilled water, specific ratio detailed in manual. Brake Fluid: DOT 4 or DOT 5.1 brake fluid as specified. Clutch Fluid: DOT 4 or DOT 5.1 brake fluid (often shares reservoir with front brake). Known Issues Desmodromic Valve Adjustment: Requires specialized knowledge and tools; incorrect adjustment can lead to performance loss or engine damage. Electrical Connections: Older Ducati models can sometimes have issues with aging electrical connectors; proper inspection and cleaning are key. Fuel Pump Reliability: Some reports of early fuel pump failures, though often preventable with proper maintenance. Maintenance Tips Chain Maintenance: Regular cleaning, lubrication, and tension adjustment is crucial for drivetrain longevity. 📚 Vehicle History Brand...
Electronic Fuel Injection (EFI), Ducati's EFI system
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
Cooling System
Cooling Method:
Liquid-cooled
Engine Management
ECU:
Ducati Electronic Control Unit (ECU) managing fuel and ignition mapping.
🔧 Transmission
Standard
Gearbox:
6-speed sequential gearbox
Features
Clutch Type:
Wet multi-plate clutch (hydraulic actuation)
Maintenance
Transmission Fluid:
Specific gear oil recommended, capacity and type detailed in manual.
📐 Dimensions
Exterior
Wheelbase:
Refer to specific model year specifications, typically around 1430-1450 mm.
Weights
Dry Weight:
Approx. 198 kg (dry weight for ST4, actual weight varies with options).
🛡️ Safety Features
Active Features
Braking System:
Dual front disc brakes with radial-mount calipers, single rear disc brake. Brembo components are typical.
Suspension Adjustability:
Adjustable front forks (preload, compression, rebound) and rear shock absorber (preload, rebound).
Passive Features
Lighting:
Halogen headlight, taillight, turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, warning lights.
Driver Assistance
ABS:
ABS was an optional feature on some models of this era, check specific bike's configuration.
Connectivity
Diagnostics Port:
Onboard diagnostics port for ECU access by technicians.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 - 10,000 km or annually, refer to manual for exact specification.
Valve Clearance Check:
Critical interval, usually around 12,000 km or annually due to Desmodromic system complexity.
Fluid Specifications
Engine Oil:
Specific viscosity and API/JASO rating (e.g., Motul 5100 10W-40 or similar specified by Ducati).
Coolant:
Ethylene glycol-based antifreeze mixture with distilled water, specific ratio detailed in manual.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid as specified.
Clutch Fluid:
DOT 4 or DOT 5.1 brake fluid (often shares reservoir with front brake).
Known Issues
Desmodromic Valve Adjustment:
Requires specialized knowledge and tools; incorrect adjustment can lead to performance loss or engine damage.
Electrical Connections:
Older Ducati models can sometimes have issues with aging electrical connectors; proper inspection and cleaning are key.
Fuel Pump Reliability:
Some reports of early fuel pump failures, though often preventable with proper maintenance.
Maintenance Tips
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment is crucial for drivetrain longevity.
📚 Vehicle History
Brand Heritage
Ducati Legacy:
Ducati is renowned for its L-twin engines, Desmodromic valve system, and racing heritage, translating into performance-oriented road motorcycles.
Model Evolution
Sport Touring Lineage:
The ST4 was part of Ducati's effort to offer more versatile sport-touring motorcycles, blending performance with longer-distance comfort, building on the success of models like the ST2.
Production
Manufacture Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
Ducati motorcycles of this era generally received high marks for performance and handling from motorcycle publications.