🏷️ Basic Information Identification Make: Excelsior-Henderson Model: N/A (Motorcycle) Year: 1999-2000 Codes Manual Product Code: WSM-EH-1999-2000 👋 Introduction Market Position Target Audience: Excelsior-Henderson Owners, Independent Repair Shops, Enthusiasts Competitive Analysis Value Proposition: Enables DIY repairs, saving significant costs compared to dealership service. Key Features Ease Of Use: Easy-to-follow step-by-step instructions and clear visuals. Information Comprehensiveness: Covers all areas of repair and routine maintenance. Accessibility: Printable pages for use in workshop environments. Knowledge Enhancement: Empowers users with in-depth knowledge of their motorcycle. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Routine Maintenance Page Count Estimated Pages: Varies (Full Service Manual) Manual Type Type: Workshop Service Manual (WSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Engine Overhaul, Tuning, Diagnosis, Lubrication, Cooling System Fuel System: Fuel Injection, Carburetion (if applicable), Fuel Pump, Filters Ignition System: Ignition Timing, Coils, Spark Plugs, ECU Control Transmission Drivetrain: Clutch, Gearbox, Final Drive, Belt/Chain Drive Maintenance Electrical System: Wiring Diagrams, Lighting, Charging System, Battery, Starting System, Horn Chassis Suspension: Front Fork, Rear Suspension, Swingarm, Bearings Braking System: Brake Calipers, Master Cylinders, Lines, Pads, Discs, Bleeding Procedures Wheels Tires: Wheel Bearings, Tire Pressure, Tire Replacement Body Frame: Fairings, Seat, Handlebars, Frame Inspection Instrumentation Controls: Gauges, Switches, Controls Operation Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Chain/Belt Adjustment, Spark Plug Checks Engine Repair: Top-end Rebuild, Bottom-end Rebuild, Piston/Ring Replacement, Valve Adjustment Transmission Repair: Clutch Replacement, Gearbox Disassembly/Assembly Electrical Diagnostics: Troubleshooting Faults, Component Testing, Wiring Harness Repair Suspension Service: Fork Seal Replacement, Shock Absorber Service Brake Service: Pad Replacement, Fluid Flush and Bleed, Caliper Rebuild Troubleshooting: Systematic Diagnosis of Common Problems Wiring Diagrams: Complete and Detailed Wiring Schematics Technical Depth Depth: Comprehensive (from basic checks to full rebuilds) Diagnostic Level: Advanced Diagnostic Procedures and Specifications Repair Scope: Detailed Step-by-Step Repair Instructions with Illustrations 📊 Manual Specifications File Format Format: PDF Quality: Professional, High-Resolution Scans Print Quality Printability: Fully Printable Pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Reader Requirement: Adobe PDF Reader Compatibility: All Windows and Mac Versions Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin Motorcycle Engine Displacement: 1386cc (85 cu in) Bore X Stroke: 96.0 mm x 96.7 mm (Approximate, consult specific models if detailed) Compression Ratio: 9.0:1 (Typical, confirm with manual) Performance Horsepower: 75-85 HP (Approximate, depending on model variant) Torque: 80-90 lb-ft (Approximate, depending on model variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) (Primary system for this era) Fuel Type: Unleaded Gasoline Engine Components Cylinder Head Design: Overhead Valves (OHV), Pushrod Actuated Cooling System: Air-Cooled Lubrication Oil Type: Specific Motorcycle Engine Oil (e.g., SAE 20W-50, consult manual for exact specification) Oil Capacity: Approximately 4.0-4.5 Quarts (Consult manual for exact capacity and filter change amount) Ignition System Spark Plugs: Specific type and gap (Consult manual, e.g., NGK CR9EIX) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Constant Mesh Clutch Type: Wet Multi-Plate Primary Drive: Belt Drive Final Drive: Belt Drive Features Gear Ratios: Specific ratios provided in manual for each gear. Fluid Specifications Transmission Fluid: Engine oil or specialized transmission fluid (Consult manual) 📐 Dimensions Exterior Wheelbase: Approximately 60-63 inches (Varies by model, e.g., Super Sport) Weights Dry Weight: Approximately 600-700 lbs (Varies by model) Wet Weight: Approximately 650-750 lbs (Varies by model) 🛡️ Safety Features Ratings Vehicle Type Safety: Motorcycle - Safety ratings are typically assessed differently than cars. Emphasis on rider safety features and handling. Active Features Braking System Type: Dual Front Disc Brakes, Single Rear Disc Brake Passive Features Lighting: Headlight, Taillight, Turn Signals, Brake Lights 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) Driver Assistance Assistance Features: N/A (No advanced rider assistance systems) Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals First Service: Typically around 500-1000 miles (Consult manual for exact break-in service). Routine Oil Change: Every 3,000-5,000 miles or annually, whichever comes first (Consult manual). Belt Tension Check: Regularly, especially after initial break-in (Consult manual). Brake Fluid Flush: Every 1-2 years (Consult manual). Fluid Specifications Engine Oil Viscosity: SAE 20W-50 (Common for V-twin cruisers of this era, verify with manual) Brake Fluid Type: DOT 4 (Standard for most motorcycles of this era, verify with manual) Known Issues Common Wear Items: Belt tension and alignment, regulator/rectifier issues, fuel injector cleanliness (typical for early EFI systems). Electrical Component Reliability: Some early models may exhibit minor electrical gremlins due to the complexity of the new platform. Engine Performance Tuning: Tuning for optimal performance and emissions can be complex with early EFI systems. 📚 Vehicle History Brand Heritage Company Origin: Excelsior-Henderson Motorcycle Manufacturing Company was a revived American brand, known for its V-twin cruisers. Model Evolution Development Era: The 1999-2000 models represent the first production run of the revived company. Key Models: Super X, Sportster, etc....