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Ford Expedition 2012 Service & Repair Workshop Manual

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๐Ÿท๏ธ Basic Information Identification Make: Ford Model: Expedition Year: 2012 Codes Platform: UN171 Chassis Code: UN171 ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Full-size SUV Target Audience: Families, fleet operators, individuals requiring significant towing and cargo capacity. Competitive Analysis Competitors: Chevrolet Tahoe, GMC Yukon, Toyota Sequoia, Dodge Durango, Jeep Grand Cherokee. Key Features Vehicle Highlights: Spacious interior, strong towing capability, robust V8 engine options, available all-wheel drive. Manual Value Proposition Content Advantage: Provides professional-grade repair and maintenance information, empowering owners and technicians to perform a wide range of tasks accurately and efficiently. Licensing: Unlimited lifetime use, no expiry dates, no renewal fees. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: All repairs, servicing, and troubleshooting procedures for the 2012 Ford Expedition. Secondary Coverage: Electrical system diagnostics, component replacement, chassis and suspension adjustments, body repair, and accessory installations. Page Count Estimated Pages: Hundreds (precise count not specified, but described as extensive). Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: Downloadable PDF ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine (5.4L Triton V8, 6.2L Triton V8), transmission (6R75 6-speed automatic), driveline, exhaust system. Chassis: Suspension (front independent, rear solid axle), steering system, braking system (ABS, EBD, brake assist), wheels and tires. Electrical: Battery, charging system, starting system, lighting, instrument cluster, infotainment system, power accessories, body control module (BCM), powertrain control module (PCM), safety systems (airbags, ABS, traction control). Body And Trim: Exterior body panels, interior trim, doors, windows, seats, HVAC system, fuel system, cooling system. Procedures Included Maintenance: Scheduled maintenance intervals, oil and filter changes, fluid checks and replacements, brake pad replacement, tire rotation, air filter replacement. Diagnostics And Troubleshooting: Step-by-step troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs), testing procedures for sensors and actuators. Repair And Rebuild: Detailed instructions for component removal, installation, repair, and rebuilding of major systems (engine, transmission, suspension, brakes). Specifications And Tolerances: Torque specifications for all fasteners, measurement tolerances for critical components, electrical specifications (voltages, resistances). Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complex diagnostics and complete vehicle overhauls. Includes detailed exploded diagrams, wiring diagrams, and service procedures. ๐Ÿ“Š Manual Specifications File Format Compatibility: Compatible with Windows and MAC computers. Accessibility: Instant download, usable on multiple devices. Print Quality Print Capability: Printable on a page-by-page or full manual basis. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) โš™๏ธ Engine Specifications Primary Engine Engine Code: 5.4L 3-Valve Triton V8 (e.g., VIN U) Displacement: 5.4 Liters (330 cubic inches) Configuration: V8 Horsepower: 310 hp @ 5100 rpm Torque: 365 lb-ft @ 3500 rpm Secondary Engine Engine Code: 6.2L 2-Valve Triton V8 (e.g., VIN P) Displacement: 6.2 Liters (379 cubic inches) Configuration: V8 Horsepower: 411 hp @ 5500 rpm Torque: 434 lb-ft @ 4500 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI) / Sequential Electronic Fuel Injection Fuel Type: Regular Unleaded Gasoline Cooling System Coolant Type: Ford Premium Gold Coolant (or equivalent meeting WSS-M97B51-A1 spec) ๐Ÿ”ง Transmission Standard Transmission Model: 6R75 Type: 6-Speed Automatic with SelectShiftยฎ Drive Configuration: RWD or 4WD (with electronic transfer case) Features Transmission Fluid Type: MERCONยฎ LV Automatic Transmission Fluid Transmission Fluid Capacity: Approximately 11.2 quarts (10.6 liters) for RWD, 11.9 quarts (11.3 liters) for 4WD (check manual for exact capacity during service). ๐Ÿ“ Dimensions Exterior Length: 205.0 inches (5207 mm) Width Without Mirrors: 78.8 inches (2001 mm) Height: 75.6 inches (1920 mm) Wheelbase: 119.0 inches (3023 mm) Cargo Cargo Volume Behind 3Rd Row: 24.2 cubic feet (685 liters) Cargo Volume Behind 2Nd Row: 71.3 cubic feet (2019 liters) Cargo Volume Behind 1St Row: 108.3 cubic feet (3067 liters) Weights Curb Weight Base: Approximately 5,421 lbs (2459 kg) for RWD, 5,683 lbs (2578 kg) for 4WD (varies by trim and options). Max Towing Capacity: Up to 8,000 lbs (3629 kg) with optional Class IV trailer tow package. ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Overall Rating: 4-Star (varies slightly by configuration, check specific NHTSA reports for 2012 models). IIHS Top Safety Pick: Not awarded a Top Safety Pick designation for 2012. Active Features ABS: Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD). Traction Control: Standard Traction Control System (TCS). Stability Control: Standard Electronic Stability Control (AdvanceTracยฎ with Roll Stability Controlโ„ข). Passive Features Airbags: Front airbags for driver and front passenger, front side-impact airbags, and available Safety Canopyยฎ side-curtain airbags for all three rows. Seatbelts: Three-point safety belts with pretensioners for all seating positions. ๐Ÿ’ก Technology Features Infotainment Infotainment System: SYNCยฎ with MyFord Touchยฎ (available on higher trims), SiriusXM Satellite Radio, premium audio systems (e.g., Sony). Driver Assistance Parking Aids: Rear parking sensors (Reverse Sensing System), available rearview camera. Towing Features: Integrated trailer brake controller (optional), trailer sway control. Connectivity Connectivity Options: Bluetoothยฎ hands-free phone system, USB ports for audio and device charging, SD card reader. ๐Ÿ”ง...
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Ford Expedition 2012 Service & Repair Workshop Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Ford
Model:
Expedition
Year:
2012
Codes
Platform:
UN171
Chassis Code:
UN171
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Full-size SUV
Target Audience:
Families, fleet operators, individuals requiring significant towing and cargo capacity.
Competitive Analysis
Competitors:
Chevrolet Tahoe, GMC Yukon, Toyota Sequoia, Dodge Durango, Jeep Grand Cherokee.
Key Features
Vehicle Highlights:
Spacious interior, strong towing capability, robust V8 engine options, available all-wheel drive.
Manual Value Proposition
Content Advantage:
Provides professional-grade repair and maintenance information, empowering owners and technicians to perform a wide range of tasks accurately and efficiently.
Licensing:
Unlimited lifetime use, no expiry dates, no renewal fees.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
All repairs, servicing, and troubleshooting procedures for the 2012 Ford Expedition.
Secondary Coverage:
Electrical system diagnostics, component replacement, chassis and suspension adjustments, body repair, and accessory installations.
Page Count
Estimated Pages:
Hundreds (precise count not specified, but described as extensive).
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine (5.4L Triton V8, 6.2L Triton V8), transmission (6R75 6-speed automatic), driveline, exhaust system.
Chassis:
Suspension (front independent, rear solid axle), steering system, braking system (ABS, EBD, brake assist), wheels and tires.
Electrical:
Battery, charging system, starting system, lighting, instrument cluster, infotainment system, power accessories, body control module (BCM), powertrain control module (PCM), safety systems (airbags, ABS, traction control).
Body And Trim:
Exterior body panels, interior trim, doors, windows, seats, HVAC system, fuel system, cooling system.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil and filter changes, fluid checks and replacements, brake pad replacement, tire rotation, air filter replacement.
Diagnostics And Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs), testing procedures for sensors and actuators.
Repair And Rebuild:
Detailed instructions for component removal, installation, repair, and rebuilding of major systems (engine, transmission, suspension, brakes).
Specifications And Tolerances:
Torque specifications for all fasteners, measurement tolerances for critical components, electrical specifications (voltages, resistances).
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complex diagnostics and complete vehicle overhauls. Includes detailed exploded diagrams, wiring diagrams, and service procedures.
๐Ÿ“Š Manual Specifications
File Format
Compatibility:
Compatible with Windows and MAC computers.
Accessibility:
Instant download, usable on multiple devices.
Print Quality
Print Capability:
Printable on a page-by-page or full manual basis.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
5.4L 3-Valve Triton V8 (e.g., VIN U)
Displacement:
5.4 Liters (330 cubic inches)
Configuration:
V8
Horsepower:
310 hp @ 5100 rpm
Torque:
365 lb-ft @ 3500 rpm
Secondary Engine
Engine Code:
6.2L 2-Valve Triton V8 (e.g., VIN P)
Displacement:
6.2 Liters (379 cubic inches)
Configuration:
V8
Horsepower:
411 hp @ 5500 rpm
Torque:
434 lb-ft @ 4500 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) / Sequential Electronic Fuel Injection
Fuel Type:
Regular Unleaded Gasoline
Cooling System
Coolant Type:
Ford Premium Gold Coolant (or equivalent meeting WSS-M97B51-A1 spec)
๐Ÿ”ง Transmission
Standard
Transmission Model:
6R75
Type:
6-Speed Automatic with SelectShiftยฎ
Drive Configuration:
RWD or 4WD (with electronic transfer case)
Features
Transmission Fluid Type:
MERCONยฎ LV Automatic Transmission Fluid
Transmission Fluid Capacity:
Approximately 11.2 quarts (10.6 liters) for RWD, 11.9 quarts (11.3 liters) for 4WD (check manual for exact capacity during service).
๐Ÿ“ Dimensions
Exterior
Length:
205.0 inches (5207 mm)
Width Without Mirrors:
78.8 inches (2001 mm)
Height:
75.6 inches (1920 mm)
Wheelbase:
119.0 inches (3023 mm)
Cargo
Cargo Volume Behind 3Rd Row:
24.2 cubic feet (685 liters)
Cargo Volume Behind 2Nd Row:
71.3 cubic feet (2019 liters)
Cargo Volume Behind 1St Row:
108.3 cubic feet (3067 liters)
Weights
Curb Weight Base:
Approximately 5,421 lbs (2459 kg) for RWD, 5,683 lbs (2578 kg) for 4WD (varies by trim and options).
Max Towing Capacity:
Up to 8,000 lbs (3629 kg) with optional Class IV trailer tow package.
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Overall Rating:
4-Star (varies slightly by configuration, check specific NHTSA reports for 2012 models).
IIHS Top Safety Pick:
Not awarded a Top Safety Pick designation for 2012.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).
Traction Control:
Standard Traction Control System (TCS).
Stability Control:
Standard Electronic Stability Control (AdvanceTracยฎ with Roll Stability Controlโ„ข).
Passive Features
Airbags:
Front airbags for driver and front passenger, front side-impact airbags, and available Safety Canopyยฎ side-curtain airbags for all three rows.
Seatbelts:
Three-point safety belts with pretensioners for all seating positions.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
SYNCยฎ with MyFord Touchยฎ (available on higher trims), SiriusXM Satellite Radio, premium audio systems (e.g., Sony).
Driver Assistance
Parking Aids:
Rear parking sensors (Reverse Sensing System), available rearview camera.
Towing Features:
Integrated trailer brake controller (optional), trailer sway control.
Connectivity
Connectivity Options:
Bluetoothยฎ hands-free phone system, USB ports for audio and device charging, SD card reader.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic blend or full synthetic oil meeting Ford specifications.
Tire Rotation Interval:
Every 7,500 miles (12,000 km) with oil changes.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Transmission Fluid Service:
Refer to manual, typically around 100,000-150,000 miles (160,000-240,000 km) for a flush and filter change, or as indicated by severe driving conditions.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 Synthetic Blend or Full Synthetic meeting Ford WSS-M2C153-H.
Engine Oil Capacity:
7.0 quarts (6.6 liters) for 5.4L V8, 7.7 quarts (7.3 liters) for 6.2L V8 (check dipstick).
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
Brake pads and rotors, suspension components (ball joints, control arm bushings), spark plugs (especially on early 5.4L 3V), fuel pump module.
Potential Problems:
Cam phaser issues on 5.4L 3V engines (potential for knocking noise), some transmission shifting concerns, water intrusion into the power running boards, potential for exhaust manifold leaks.
๐Ÿ“š Vehicle History
Brand Heritage
Ford SUV History:
Ford has a long history of producing SUVs, starting with the Bronco in the 1960s, evolving through models like the Explorer and Expedition, establishing a strong presence in the segment.
Model Evolution
Expedition Generations:
The 2012 model is part of the second generation (2007-2014) of the Ford Expedition, introduced in 2006 as a 2007 model. This generation featured a significant redesign with improved aerodynamics, a new independent rear suspension (IRS) for better ride and handling, and updated powertrains.
Production
Manufacturing Plant:
Kentucky Truck Plant, Louisville, Kentucky, USA.
Production Years
Model Run:
2007-2014 (Second Generation).
๐Ÿ† Awards & Recognition
Recognitions
Tow Rating Awards:
Consistently recognized for its strong towing capacity within its class.
Segment Performance:
Praised for its comfortable ride, spacious interior, and overall utility as a large family hauler.
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