🏷️ Basic Information Identification Make: Ford Model: F-Series Super Duty (F-250) Year: 2004 Codes Chassis Code: GMT800 Engine Codes Typical: 7.3L V8 Power Stroke Turbo Diesel (International Harvester), 5.4L V8 Triton, 6.8L V10 Triton 👋 Introduction Market Position Target Audience: Ford F-250 Super Duty owners, independent repair shops, DIY mechanics Value Proposition: Provides dealership-level repair information for specific model, enabling cost savings and confident DIY repairs. Competitive Analysis Advantage: Directly sourced factory information, not generic, offering unparalleled specificity and detail. Key Features Features: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications, A-Z repair coverage. Format Benefit: Digital PDF allows for selective printing, portability, and protection from physical damage. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair for 2004 Ford F-250 Super Duty Model Variants Covered: All F-250 Super Duty Models Page Count Estimated Page Count: Extensive (Typically 2000+ pages for full dealership manuals) Manual Type Type: Factory Service Manual (FSM) Subtype: Repair Manual, Diagnostic Manual, Electrical Troubleshooting Manual Language Language: English Format Format: Digital PDF Deliverable Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: 5.4L Triton V8, 6.8L Triton V10, 7.3L Power Stroke Turbo Diesel Fuel System: Fuel delivery, injection, pressure, evaporative emissions Cooling System: Radiator, water pump, thermostat, coolant, fan clutch Lubrication System: Oil pump, oil filter, oil pressure, oil type specifications Ignition System: Spark plugs, coils, ignition timing (gasoline engines) Charging System: Alternator, battery, voltage regulator Starting System: Starter motor, starter solenoid, ignition switch Emission Control: Catalytic converter, EGR system, O2 sensors, PCM control Transmission Automatic: Torque converter, valve body, transmission fluid, electronic controls (e.g., 4R100, 5R110W) Transmission Manual: Clutch, gearbox, shifter mechanism (e.g., ZF S6-650) Transfer Case: Operation, maintenance, and repair (e.g., BW 4406, BW 4446) Drive Shaft And Axles: U-joints, CV joints, driveshaft balancing, axle bearings Differential: Front and rear differential service, lubrication, and repair Suspension System: Front and rear suspension components, alignment, shock absorbers, springs Steering System: Power steering pump, steering gear, tie rods, steering column Brake System: Front and rear brakes (discs/drums), ABS system, hydraulic lines, master cylinder Parking Brake: Operation, adjustment, and repair Wheel And Tire: Tire pressure, rotation, balancing, wheel specifications Body And Frame: Body panel repair, doors, hood, tailgate, chassis components HVAC System: Air conditioning, heating, climate control operation and service Restraint Systems: Airbag system, seat belts, SRS diagnostics Electrical System: Lighting, power windows, locks, mirrors, interior and exterior lighting Instrumentation: Gauges, warning lights, instrument cluster diagnostics Multiplex Communication: CAN bus system, network diagnostics, module communication Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid checks, filter replacements Diagnostics: Troubleshooting procedures, diagnostic trouble codes (DTCs), symptom-based diagnostics Repair: Component removal and installation, rebuilding procedures, adjustments Specifications: Torque values, clearances, fluid types and capacities, technical data Wiring Schematics: Complete electrical system wiring diagrams for all circuits Illustrations Diagrams: Step-by-step diagrams, exploded views, and illustrations for clarity Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable within PDF Print Quality Printability: Yes, all pages are printable. Image Resolution: High, allows for blowing up images and printing enlarged copies. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF, user prints on desired paper) Software Requirements Reader: Adobe PDF Reader (Free) Unzipping: Winzip or equivalent (Free) Operating System Compatibility: Windows and Mac ⚙️ Engine Specifications Primary Engine Engine 1 Type: 5.4L Triton V8 Engine 1 Displacement: 5.4 Liters (330 cubic inches) Engine 1 Configuration: SOHC V8 Engine 1 Horsepower Est: Approx. 260 HP Engine 1 Torque Est: Approx. 350 lb-ft Optional Engines Engine 2 Type: 6.8L Triton V10 Engine 2 Displacement: 6.8 Liters (415 cubic inches) Engine 2 Configuration: SOHC V10 Engine 2 Horsepower Est: Approx. 310 HP Engine 2 Torque Est: Approx. 425 lb-ft Engine 3 Type: 7.3L Power Stroke Turbo Diesel Engine 3 Displacement: 7.3 Liters (444 cubic inches) Engine 3 Configuration: Overhead Valve (OHV) V8 Turbocharged Diesel Engine 3 Horsepower Est: Approx. 250 HP Engine 3 Torque Est: Approx. 500 lb-ft Fuel System Fuel Type: Gasoline (5.4L, 6.8L) / Diesel (7.3L) 🔧 Transmission Standard Transmission Type Standard: Varies by engine and configuration, often 6-speed manual (e.g., ZF S6-650 for diesel) or 4-speed automatic (e.g., 4R100 for gas/older diesel) or 5-speed automatic (e.g., 5R110W for gas/newer diesel) Optional Transmission Type Optional: See standard for variations based on engine and trim Features Transmission Features: Torque converter lock-up, electronic control, overdrive gear, manual gearbox with heavy-duty clutch assembly 📐 Dimensions Exterior Wheelbase Typical: 137.1 inches (Reg Cab), 158.1 inches (SuperCab), 172.4 inches (Crew Cab) Length Typical: Approx. 210-235 inches depending on cab and bed configuration Weights Curb Weight Est: 6,000 - 7,500 lbs (depending on configuration) Gvw Range Typical: 8,800 lbs to 11,500 lbs (F-250) Cargo Bed Lengths Typical: 6.75 ft (Short Bed), 8.0 ft (Long Bed) 🛡️...