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Ford Focus 2008 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Focus Year: 2008 Market: North America (primarily, though manual may cover global variants) Codes Chassis Code: Mk2 / Second Generation (Global Platform C) Platform: Global C Platform 👋 Introduction Market Position Segment: Compact / Small Family Car Target Audience: DIY mechanics, independent repair shops, fleet maintenance Competitive Analysis Competitors 2008: Honda Civic, Toyota Corolla, Mazda3, Volkswagen Golf, Chevrolet Cobalt Key Features Vehicle Appeal: Practicality, fuel efficiency, comfortable ride, availability of multiple engine/transmission options Manual Value: Empowers owners and technicians with factory-level repair knowledge, reducing reliance on expensive dealership services 📋 Manual Details Coverage Areas Scope: Comprehensive mechanical and electrical repair and servicing Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF or proprietary format), potentially printable 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals (all variants), cooling system, lubrication system, fuel system, exhaust system Transmission: Manual transmission (MTX-75, IB5), Automatic transmission (4F27E, CD4E) Drivetrain: Front-wheel drive (FWD), drivetrain components, CV axles, hubs Suspension: Front and rear suspension systems, struts, shock absorbers, control arms, sway bars Steering: Power steering system (hydraulic), steering rack, steering column Brakes: Front and rear disc brakes, ABS system, brake fluid specifications, bleeding procedures Electrical: 12V battery system, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, washers, fuses and relays Body: Body panels, doors, hood, trunk lid, interior trim, glass, seals HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator Diagnostics: OBD-II diagnostics, diagnostic trouble codes (DTCs), scan tool usage, troubleshooting flowcharts Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement, tire rotation Troubleshooting: Component-specific diagnosis, symptom-based troubleshooting, electrical system fault finding Repair: Engine component repair (e.g., cylinder head, pistons), transmission repair, brake caliper replacement, suspension component replacement Installation: Component installation (e.g., alternator, starter, brake pads) Disassembly Assembly: Step-by-step instructions for major component removal and reinstallation Technical Depth Level: In-depth, professional-level diagnostics and repair procedures Detail Level: Includes torque specifications, clearances, special tool requirements, wiring diagrams Diagnostic Tools: Covers use of Ford diagnostic software (e.g., IDS) and common OBD-II scanners 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) for ease of viewing and printing Print Quality Readability: High-resolution scans of original factory documentation, ensuring clear text and diagrams Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) Features Searchability: Searchable text within the PDF for quick access to information Diagrams: Includes detailed exploded views, wiring diagrams, and schematics ⚙️ Engine Specifications Primary Engine Engine Option 1: 2.0L Duratec HE I4 (GEMA) Engine Option 2: 2.3L Mazda DISI MZR I4 (L3-VE) Engine Option 3: 2.5L Duratec I4 (used in some regions/trims, might be more common in later years or specific markets) Performance 2.0L Hp: ~140 hp @ 6000 rpm 2.0L Torque: ~136 lb-ft @ 4500 rpm 2.3L Hp: ~143 hp @ 6000 rpm (NA), up to 221 hp (Mazdaspeed Turbo) 2.3L Torque: ~146 lb-ft @ 4000 rpm (NA), up to 200 lb-ft (Mazdaspeed Turbo) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Technical Details Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) Cooling System: Pressurized liquid cooling system with thermostat and electric fan Emissions Control: Catalytic converter, Oxygen (O2) sensors, EGR (Exhaust Gas Recirculation) system (engine dependent) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (MTX-75 or IB5) Optional Optional Transmission: 4-speed Automatic Transmission (4F27E or CD4E) Features Automatic Features: SelectShift functionality in some automatic transmissions Fluid Specs Manual Transmission Fluid: Refer to manual; typically a GL-4 rated gear oil (e.g., Motorcraft SAE 75W-90) Automatic Transmission Fluid: Mercon V or equivalent (e.g., Motorcraft MERCON V Automatic Transmission Fluid) 📐 Dimensions Exterior Wheelbase: Approx. 104.3 inches (2649 mm) Length: Approx. 170.9 inches (4341 mm) Width: Approx. 69.0 inches (1753 mm) Height: Approx. 58.3 inches (1481 mm) Cargo Cargo Volume Hatchback: Approx. 19.7 cu ft (rear seats up) Weights Curb Weight: Approx. 2800-3100 lbs (1270-1406 kg), varies by trim and powertrain 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5 Stars (for driver and front passenger in many configurations) IIHS Small Overlap Front: Marginal to Good (depending on specific design updates and testing) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Traction Control System (TCS) available on certain trims/options Passive Features Airbags: Front airbags, side-impact airbags, optional curtain airbags Seatbelts: 3-point height-adjustable front seat belts with pretensioners, rear 3-point seat belts Child Safety: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional SiriusXM satellite radio, auxiliary input jack. Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Keyless Entry: Standard keyless entry and remote keyless entry available. Bluetooth: Optional...
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Ford Focus 2008 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Focus
Year:
2008
Market:
North America (primarily, though manual may cover global variants)
Codes
Chassis Code:
Mk2 / Second Generation (Global Platform C)
Platform:
Global C Platform
👋 Introduction
Market Position
Segment:
Compact / Small Family Car
Target Audience:
DIY mechanics, independent repair shops, fleet maintenance
Competitive Analysis
Competitors 2008:
Honda Civic, Toyota Corolla, Mazda3, Volkswagen Golf, Chevrolet Cobalt
Key Features
Vehicle Appeal:
Practicality, fuel efficiency, comfortable ride, availability of multiple engine/transmission options
Manual Value:
Empowers owners and technicians with factory-level repair knowledge, reducing reliance on expensive dealership services
📋 Manual Details
Coverage Areas
Scope:
Comprehensive mechanical and electrical repair and servicing
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF or proprietary format), potentially printable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals (all variants), cooling system, lubrication system, fuel system, exhaust system
Transmission:
Manual transmission (MTX-75, IB5), Automatic transmission (4F27E, CD4E)
Drivetrain:
Front-wheel drive (FWD), drivetrain components, CV axles, hubs
Suspension:
Front and rear suspension systems, struts, shock absorbers, control arms, sway bars
Steering:
Power steering system (hydraulic), steering rack, steering column
Brakes:
Front and rear disc brakes, ABS system, brake fluid specifications, bleeding procedures
Electrical:
12V battery system, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, washers, fuses and relays
Body:
Body panels, doors, hood, trunk lid, interior trim, glass, seals
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator
Diagnostics:
OBD-II diagnostics, diagnostic trouble codes (DTCs), scan tool usage, troubleshooting flowcharts
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement, tire rotation
Troubleshooting:
Component-specific diagnosis, symptom-based troubleshooting, electrical system fault finding
Repair:
Engine component repair (e.g., cylinder head, pistons), transmission repair, brake caliper replacement, suspension component replacement
Installation:
Component installation (e.g., alternator, starter, brake pads)
Disassembly Assembly:
Step-by-step instructions for major component removal and reinstallation
Technical Depth
Level:
In-depth, professional-level diagnostics and repair procedures
Detail Level:
Includes torque specifications, clearances, special tool requirements, wiring diagrams
Diagnostic Tools:
Covers use of Ford diagnostic software (e.g., IDS) and common OBD-II scanners
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) for ease of viewing and printing
Print Quality
Readability:
High-resolution scans of original factory documentation, ensuring clear text and diagrams
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
Features
Searchability:
Searchable text within the PDF for quick access to information
Diagrams:
Includes detailed exploded views, wiring diagrams, and schematics
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.0L Duratec HE I4 (GEMA)
Engine Option 2:
2.3L Mazda DISI MZR I4 (L3-VE)
Engine Option 3:
2.5L Duratec I4 (used in some regions/trims, might be more common in later years or specific markets)
Performance
2.0L Hp:
~140 hp @ 6000 rpm
2.0L Torque:
~136 lb-ft @ 4500 rpm
2.3L Hp:
~143 hp @ 6000 rpm (NA), up to 221 hp (Mazdaspeed Turbo)
2.3L Torque:
~146 lb-ft @ 4000 rpm (NA), up to 200 lb-ft (Mazdaspeed Turbo)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) / Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Technical Details
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP)
Cooling System:
Pressurized liquid cooling system with thermostat and electric fan
Emissions Control:
Catalytic converter, Oxygen (O2) sensors, EGR (Exhaust Gas Recirculation) system (engine dependent)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (MTX-75 or IB5)
Optional
Optional Transmission:
4-speed Automatic Transmission (4F27E or CD4E)
Features
Automatic Features:
SelectShift functionality in some automatic transmissions
Fluid Specs
Manual Transmission Fluid:
Refer to manual; typically a GL-4 rated gear oil (e.g., Motorcraft SAE 75W-90)
Automatic Transmission Fluid:
Mercon V or equivalent (e.g., Motorcraft MERCON V Automatic Transmission Fluid)
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches (2649 mm)
Length:
Approx. 170.9 inches (4341 mm)
Width:
Approx. 69.0 inches (1753 mm)
Height:
Approx. 58.3 inches (1481 mm)
Cargo
Cargo Volume Hatchback:
Approx. 19.7 cu ft (rear seats up)
Weights
Curb Weight:
Approx. 2800-3100 lbs (1270-1406 kg), varies by trim and powertrain
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5 Stars (for driver and front passenger in many configurations)
IIHS Small Overlap Front:
Marginal to Good (depending on specific design updates and testing)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS) available on certain trims/options
Passive Features
Airbags:
Front airbags, side-impact airbags, optional curtain airbags
Seatbelts:
3-point height-adjustable front seat belts with pretensioners, rear 3-point seat belts
Child Safety:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional SiriusXM satellite radio, auxiliary input jack.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Keyless Entry:
Standard keyless entry and remote keyless entry available.
Bluetooth:
Optional SYNC hands-free communication and entertainment system (late availability or for specific models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type.
Air Filter Replacement:
Approx. 15,000-30,000 miles (24,000-48,000 km), or as needed based on inspection.
Spark Plug Replacement:
Approx. 60,000-100,000 miles (96,000-160,000 km) for iridium-tipped plugs.
Timing Belt Chain:
Duratec engines use a timing chain, generally requiring no scheduled replacement unless issues arise. Some older/different engines might use belts.
Fluid Specifications
Engine Oil Spec:
Refer to manual; typically SAE 5W-20 or 5W-30 Synthetic Blend/Full Synthetic meeting Ford specifications (e.g., WSS-M2C945-A).
Coolant Spec:
Ford Premium Gold or equivalent G-48 type (ethylene glycol based, long-life).
Brake Fluid Spec:
DOT 3 or DOT 4 (check manual for specific recommendation).
Known Issues
Engine Mounts:
Premature wear and failure of engine and transmission mounts, leading to vibration.
Power Steering:
Occasional issues with power steering pump or fluid leaks.
Rear Axle Bushes:
Wear in rear axle suspension bushings can cause knocking or clunking sounds.
Climate Control:
HVAC blower motor resistor failure leading to loss of fan speed control.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford is one of the oldest and largest automobile manufacturers globally, known for accessible and practical vehicles.
Model Evolution
Focus Lineage:
The Ford Focus replaced the Escort in many markets, becoming a globally significant model for Ford, emphasizing European design influence.
Second Generation:
The 2008 model year falls into the second generation of the Focus (Mk2, or the global P81 platform from 2004-2007 and then updated platform for North America from 2008). This generation saw significant updates in styling, interior quality, and refinement.
Production
Manufacturing Locations:
Various Ford plants globally, including North America (e.g., Wayne, Michigan; St. Thomas, Ontario) and Europe.
🏆 Awards & Recognition
Recognitions
Car Of The Year Contender:
The Ford Focus has historically been a strong contender in various Car of the Year awards in different markets due to its all-around competence.
Ratings
Fuel Economy Ratings:
Generally competitive fuel economy ratings for its class, varying by engine and transmission.
Certifications
Emissions Standards:
Meets EPA and CARB emissions standards for its model year.
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