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2009 Ford Fusion Service And Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Ford Model: Fusion Year: 2009 Codes Platform Code: CD3 (Mazda 6 based) ๐Ÿ‘‹ Introduction Market Position Target Audience: Ford Fusion owners, DIY mechanics, professional repair shops Competitive Analysis Advantage: Provides factory-level diagnostic and repair data, superior to generic manuals Key Features Convenience: Single PDF file, printable pages, no loss of paper originals Information Density: Complete repair information, eliminating the need to consult multiple sources ๐Ÿ“‹ Manual Details Coverage Areas Manual Scope: All models and all repairs A-Z Vehicle Specificity: Specific to 2009 Ford Fusion models Page Count Page Count Estimate: Comprehensive (specific count not provided, described as complete repair manual) Manual Type Type: Service and Repair Manual Origin: Factory Service Manual (equivalent to dealership technician manual) Language Language: English Format Digital Format: PDF Accessibility: Downloadable, searchable text (implied by PDF) ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition/Starting/Charging, Automatic Transmission, Manual Transmission, Transfer/Propeller Shaft, Drive Shaft, Differential, Axle/Suspension Chassis And Body: Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Exterior & Interior, Engine Hood/Door, Windshield/Glass/Mirror, Instrument Panel, Seat, Door Lock Electrical And Electronics: Suppl. Restraint System (Airbag), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Air Condition, Horn, Meter/Audio/Visual, Electrical, Multiplex/CAN Communication Procedures Included Repair Procedures: Complete step-by-step repair instructions, diagnosis, maintenance, servicing Diagnostic Procedures: Troubleshooting, diagnostic procedures for all systems Technical Depth Detail Level: Factory high-detail, including diagrams, illustrations, wiring schematics, and specifications Coverage Philosophy: Exact information for the specified model, not generic; intended for professional technicians ๐Ÿ“Š Manual Specifications File Format Format Details: PDF, compatible with Windows and Mac Print Quality Printability: All pages printable, ability to blow up images and print enlarged copies Binding Type Binding Type: Digital (PDF), no physical binding Paper Type Paper Type Equivalent: N/A (digital format) Software Requirements Required Software: Adobe PDF Reader, Winzip (free) โš™๏ธ Engine Specifications Primary Engine Engine Options 2009: 2.3L I4 (Duratec), 3.0L V6 (Duratec) Performance 2.3L I4 Horsepower: Approx. 160 hp @ 6000 rpm 2.3L I4 Torque: Approx. 170 lb-ft @ 4000 rpm 3.0L V6 Horsepower: Approx. 221 hp @ 6250 rpm 3.0L V6 Torque: Approx. 205 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Electronic Fuel Injection (SEFI) Engine Management Control System Type: Powertrain Control Module (PCM) with diagnostic capabilities (OBD-II) ๐Ÿ”ง Transmission Standard Transmission Options 2009: 5-speed manual (standard on some 2.3L models), 6-speed automatic (standard on 3.0L V6, optional on 2.3L I4) Optional Transmission Type Optional: 6-speed automatic (e.g., 6F35 for V6) Features Automatic Transmission Features: SelectShiftโ„ข capability (on automatic transmissions), electronic control ๐Ÿ“ Dimensions Exterior Wheelbase: Approx. 107.4 inches (2728 mm) Length: Approx. 191.1 inches (4854 mm) Width: Approx. 72.4 inches (1839 mm) Height: Approx. 57.0 inches (1448 mm) Weights Curb Weight Range: Approx. 3,400 - 3,600 lbs (depending on engine/trim) Gross Vehicle Weight Rating Gvwr: Typically around 4,500 lbs (specifics vary by configuration) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Seat Passenger: 5 Stars NHTSA Side Impact Rear Seat Passenger: 5 Stars IIHS Top Safety Pick: Yes Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS) Passive Features Passive Safety Systems: Front airbags, front side-impact airbags, side-curtain airbags (front and rear), front seatbelt pretensioners ๐Ÿ’ก Technology Features Infotainment Infotainment System 2009: Ford SYNCยฎ basic (voice-activated phone and music control) available on some trims. Standard audio system with AM/FM/CD/MP3 player and auxiliary input jack. Driver Assistance Driver Assistance Features: Available rearview camera, rear parking assist sensors (optional). Connectivity Connectivity Options: Bluetoothยฎ connectivity with SYNCยฎ (if equipped), USB port (if equipped with upgraded audio). ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Refer to manual for specific interval based on driving conditions (e.g., 5,000-7,500 miles or 6-12 months, using synthetic blend or full synthetic oil). Tire Rotation Interval: Typically every 7,500 miles or as recommended in the manual. Transmission Fluid Change Interval: Check manual; often listed as 'lifetime' but periodic checks and fluid changes are recommended for longevity, especially under severe use. Fluid Specifications Engine Oil Specification: Refer to manual. Common specifications include SAE 5W-20 (meeting Ford WSS-M2C153-H or equivalent). Coolant Specification: Refer to manual. Typically Ford Premium Coolant (Green) or equivalent (e.g., Motorcraftยฎ Yellow or Orange coolant, depending on fill) Brake Fluid Specification: DOT 3 or DOT 4 (refer to manual for exact type and fill level). Known Issues Common Fusion Issues: Transmission shifting issues (particularly with automatic), HVAC blower motor failures, potential for AC compressor leaks, some reports of power steering pump noise, suspension component wear (control arms, sway bar links). ๐Ÿ“š Vehicle History Brand Heritage Ford Legacy: Ford Motor Company, established 1903, a long history of producing reliable and popular vehicles across various segments. Model Evolution Fusion...
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2009 Ford Fusion Service And Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Ford
Model:
Fusion
Year:
2009
Codes
Platform Code:
CD3 (Mazda 6 based)
๐Ÿ‘‹ Introduction
Market Position
Target Audience:
Ford Fusion owners, DIY mechanics, professional repair shops
Competitive Analysis
Advantage:
Provides factory-level diagnostic and repair data, superior to generic manuals
Key Features
Convenience:
Single PDF file, printable pages, no loss of paper originals
Information Density:
Complete repair information, eliminating the need to consult multiple sources
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Scope:
All models and all repairs A-Z
Vehicle Specificity:
Specific to 2009 Ford Fusion models
Page Count
Page Count Estimate:
Comprehensive (specific count not provided, described as complete repair manual)
Manual Type
Type:
Service and Repair Manual
Origin:
Factory Service Manual (equivalent to dealership technician manual)
Language
Language:
English
Format
Digital Format:
PDF
Accessibility:
Downloadable, searchable text (implied by PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition/Starting/Charging, Automatic Transmission, Manual Transmission, Transfer/Propeller Shaft, Drive Shaft, Differential, Axle/Suspension
Chassis And Body:
Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Exterior & Interior, Engine Hood/Door, Windshield/Glass/Mirror, Instrument Panel, Seat, Door Lock
Electrical And Electronics:
Suppl. Restraint System (Airbag), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Air Condition, Horn, Meter/Audio/Visual, Electrical, Multiplex/CAN Communication
Procedures Included
Repair Procedures:
Complete step-by-step repair instructions, diagnosis, maintenance, servicing
Diagnostic Procedures:
Troubleshooting, diagnostic procedures for all systems
Technical Depth
Detail Level:
Factory high-detail, including diagrams, illustrations, wiring schematics, and specifications
Coverage Philosophy:
Exact information for the specified model, not generic; intended for professional technicians
๐Ÿ“Š Manual Specifications
File Format
Format Details:
PDF, compatible with Windows and Mac
Print Quality
Printability:
All pages printable, ability to blow up images and print enlarged copies
Binding Type
Binding Type:
Digital (PDF), no physical binding
Paper Type
Paper Type Equivalent:
N/A (digital format)
Software Requirements
Required Software:
Adobe PDF Reader, Winzip (free)
โš™๏ธ Engine Specifications
Primary Engine
Engine Options 2009:
2.3L I4 (Duratec), 3.0L V6 (Duratec)
Performance
2.3L I4 Horsepower:
Approx. 160 hp @ 6000 rpm
2.3L I4 Torque:
Approx. 170 lb-ft @ 4000 rpm
3.0L V6 Horsepower:
Approx. 221 hp @ 6250 rpm
3.0L V6 Torque:
Approx. 205 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Electronic Fuel Injection (SEFI)
Engine Management
Control System Type:
Powertrain Control Module (PCM) with diagnostic capabilities (OBD-II)
๐Ÿ”ง Transmission
Standard
Transmission Options 2009:
5-speed manual (standard on some 2.3L models), 6-speed automatic (standard on 3.0L V6, optional on 2.3L I4)
Optional
Transmission Type Optional:
6-speed automatic (e.g., 6F35 for V6)
Features
Automatic Transmission Features:
SelectShiftโ„ข capability (on automatic transmissions), electronic control
๐Ÿ“ Dimensions
Exterior
Wheelbase:
Approx. 107.4 inches (2728 mm)
Length:
Approx. 191.1 inches (4854 mm)
Width:
Approx. 72.4 inches (1839 mm)
Height:
Approx. 57.0 inches (1448 mm)
Weights
Curb Weight Range:
Approx. 3,400 - 3,600 lbs (depending on engine/trim)
Gross Vehicle Weight Rating Gvwr:
Typically around 4,500 lbs (specifics vary by configuration)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat Passenger:
5 Stars
NHTSA Side Impact Rear Seat Passenger:
5 Stars
IIHS Top Safety Pick:
Yes
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS)
Passive Features
Passive Safety Systems:
Front airbags, front side-impact airbags, side-curtain airbags (front and rear), front seatbelt pretensioners
๐Ÿ’ก Technology Features
Infotainment
Infotainment System 2009:
Ford SYNCยฎ basic (voice-activated phone and music control) available on some trims. Standard audio system with AM/FM/CD/MP3 player and auxiliary input jack.
Driver Assistance
Driver Assistance Features:
Available rearview camera, rear parking assist sensors (optional).
Connectivity
Connectivity Options:
Bluetoothยฎ connectivity with SYNCยฎ (if equipped), USB port (if equipped with upgraded audio).
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval based on driving conditions (e.g., 5,000-7,500 miles or 6-12 months, using synthetic blend or full synthetic oil).
Tire Rotation Interval:
Typically every 7,500 miles or as recommended in the manual.
Transmission Fluid Change Interval:
Check manual; often listed as 'lifetime' but periodic checks and fluid changes are recommended for longevity, especially under severe use.
Fluid Specifications
Engine Oil Specification:
Refer to manual. Common specifications include SAE 5W-20 (meeting Ford WSS-M2C153-H or equivalent).
Coolant Specification:
Refer to manual. Typically Ford Premium Coolant (Green) or equivalent (e.g., Motorcraftยฎ Yellow or Orange coolant, depending on fill)
Brake Fluid Specification:
DOT 3 or DOT 4 (refer to manual for exact type and fill level).
Known Issues
Common Fusion Issues:
Transmission shifting issues (particularly with automatic), HVAC blower motor failures, potential for AC compressor leaks, some reports of power steering pump noise, suspension component wear (control arms, sway bar links).
๐Ÿ“š Vehicle History
Brand Heritage
Ford Legacy:
Ford Motor Company, established 1903, a long history of producing reliable and popular vehicles across various segments.
Model Evolution
Fusion Introduction Year:
2006
Fusion Generation 2009:
First Generation (2006-2012), with a significant refresh for the 2010 model year.
Production
Manufacturing Location:
Hermosillo, Mexico (Fusion Assembly Plant)
๐Ÿ† Awards & Recognition
Recognitions
IIHS Awards:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick for 2009.
Model Reviews:
Generally praised for its ride quality, handling, and refined interior for its class and price point in automotive reviews of the time.
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