Ford Performance Vehicles GT GT-P BA BF 4.0L 5.4L Complete Workshop Service Repair Manual 2004 2005 2006 2007
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🏷️ Basic Information Identification Make: Ford Model: Performance Vehicles GT / GT-P Generation: BA / BF Codes Platform Code: P2 Engine Code 4.0L: Barra 260 Engine Code 5.4L: 'Coyote' V8 (supercharged) 👋 Introduction Market Position Positioning: High-performance Australian muscle car, successor to iconic Falcon GT models. Competitive Analysis Competitors: HSV models (e.g., Clubsport, Senator), other performance sedans of the era. Key Features Performance Focus: Designed for enthusiasts, emphasizing power, handling, and aggressive styling. Exclusive Variants: GT and GT-P offered enhanced features and performance over standard Falcons. 📋 Manual Details Coverage Areas Coverage Years: 2004, 2005, 2006, 2007 Engine Coverage: 4.0L Barra (Naturally Aspirated and Supercharged variants), 5.4L V8 (Supercharged variants) Chassis Coverage: GT, GT-P variants Page Count Estimated Page Count: 1000+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, timing, lubrication, cooling systems Engine Performance: Fuel injection, ignition, emissions control, forced induction systems (supercharger) Transmission Manual: Driveshaft, differential, axles, clutch (if applicable) Transmission Automatic: Automatic transmission assembly, disassembly, torque converter, hydraulic control, electronic control modules Brakes: Brake system hydraulics, calipers, rotors, pads, ABS, EBD, brake bleeding procedures Suspension: Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment Steering: Steering column, power steering system, steering rack, tie rods Electrical: Battery, charging system, starting system, lighting, power windows, power locks, wipers, horn, fuse box locations, wiring diagrams Body And Trim: Body panels, doors, hood, trunk, bumpers, interior trim, seats, glass, seals HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Diagnostics: On-board diagnostics (OBD-II), fault code interpretation, diagnostic trouble codes (DTCs) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults Component Removal Installation: Detailed instructions for removing and reinstalling all major and minor components Wiring Diagrams: Comprehensive electrical system wiring schematics Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds Detail Level: Detailed specifications, torque values, diagnostic procedures, and troubleshooting guides 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Print Quality Recommendation: High-resolution for clear diagrams and text Binding Type Binding Type For Print: Spiral-bound or comb-bound recommended for workshop use Paper Type Paper Type For Print: Durable, laminated pages recommended for workshop environments ⚙️ Engine Specifications Primary Engine 4.0L Engine: 4.0L 'Barra' Inline-6, DOHC, 24-valve. Naturally aspirated and supercharged (4.0L XR8 Sprint/FPV F6 variants within the BA/BF era utilize turbocharging, not supercharging for this specific 4.0L engine. The manual likely covers both naturally aspirated and turbocharged 4.0L variants). 5.4L Engine: 5.4L 'Coyote' V8, SOHC or DOHC (depending on specific model year/variant), 32-valve. Supercharged, producing significant horsepower and torque. Performance 4.0L Power Output: Naturally Aspirated: Approx. 230-260 kW. Turbocharged/Supercharged variants significantly higher (e.g., Barra 260 = 260 kW). 4.0L Torque Output: Naturally Aspirated: Approx. 380-450 Nm. Turbocharged/Supercharged variants significantly higher. 5.4L Power Output: Approx. 290-315 kW (for BA/BF era supercharged V8s). 5.4L Torque Output: Approx. 520-550 Nm (for BA/BF era supercharged V8s). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (95 RON or higher recommended) 🔧 Transmission Standard Standard Transmission: 5-speed or 6-speed Manual Transmission (e.g., T56 Magnum) Optional Optional Transmission: 4-speed or 5-speed Automatic Transmission (e.g., 4R70W, 5R55W) Features Performance Features: Limited-slip differential (LSD) standard on GT and GT-P models. 📐 Dimensions Exterior Body Styles: 4-door Sedan Wheelbase: Approx. 2830 mm Weights Kerb Weight: Approx. 1700-1800 kg (depending on engine and specifications) 🛡️ Safety Features Ratings Ancap Rating: BA/BF Falcon generally achieved 4-star ANCAP ratings; specific FPV variants may differ or have improved structural integrity due to performance focus. Active Features Active Safety: ABS, EBD, Traction Control (TC), Electronic Stability Control (ESC) - availability varies by model year and specification. Passive Features Passive Safety: Front airbags, side airbags, curtain airbags (optional or standard on GT-P), pre-tensioned seatbelts. 💡 Technology Features Infotainment Infotainment Systems: Factory fitted premium audio systems, CD players, potentially rudimentary navigation systems on higher trims. Driver Assistance Driver Assistance Features: Cruise control, parking sensors (rear, optional). Connectivity Connectivity Options: Limited to basic audio inputs (e.g., AUX port in later models), no integrated Bluetooth or smartphone mirroring as standard. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 6 months, whichever comes first. Major Service Interval: Refer to manual for specific major service intervals (e.g., 80,000 km, 120,000 km) covering timing belt/chain, coolant, spark plugs, etc. Fluid Specifications Engine Oil 4.0L: Refer to manual for exact API/ACEA specifications and viscosity grades (e.g., 5W-30, 10W-30). Engine Oil 5.4L: Refer to manual for exact API/ACEA specifications and viscosity grades, likely synthetic oils. Coolant: Ethylene glycol-based coolant, typically orange or...
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults
Component Removal Installation:
Detailed instructions for removing and reinstalling all major and minor components
Wiring Diagrams:
Comprehensive electrical system wiring schematics
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds
Detail Level:
Detailed specifications, torque values, diagnostic procedures, and troubleshooting guides
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Print Quality Recommendation:
High-resolution for clear diagrams and text
Binding Type
Binding Type For Print:
Spiral-bound or comb-bound recommended for workshop use
Paper Type
Paper Type For Print:
Durable, laminated pages recommended for workshop environments
⚙️ Engine Specifications
Primary Engine
4.0L Engine:
4.0L 'Barra' Inline-6, DOHC, 24-valve. Naturally aspirated and supercharged (4.0L XR8 Sprint/FPV F6 variants within the BA/BF era utilize turbocharging, not supercharging for this specific 4.0L engine. The manual likely covers both naturally aspirated and turbocharged 4.0L variants).
5.4L Engine:
5.4L 'Coyote' V8, SOHC or DOHC (depending on specific model year/variant), 32-valve. Supercharged, producing significant horsepower and torque.
Approx. 290-315 kW (for BA/BF era supercharged V8s).
5.4L Torque Output:
Approx. 520-550 Nm (for BA/BF era supercharged V8s).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (95 RON or higher recommended)
🔧 Transmission
Standard
Standard Transmission:
5-speed or 6-speed Manual Transmission (e.g., T56 Magnum)
Optional
Optional Transmission:
4-speed or 5-speed Automatic Transmission (e.g., 4R70W, 5R55W)
Features
Performance Features:
Limited-slip differential (LSD) standard on GT and GT-P models.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan
Wheelbase:
Approx. 2830 mm
Weights
Kerb Weight:
Approx. 1700-1800 kg (depending on engine and specifications)
🛡️ Safety Features
Ratings
Ancap Rating:
BA/BF Falcon generally achieved 4-star ANCAP ratings; specific FPV variants may differ or have improved structural integrity due to performance focus.
Active Features
Active Safety:
ABS, EBD, Traction Control (TC), Electronic Stability Control (ESC) - availability varies by model year and specification.
Passive Features
Passive Safety:
Front airbags, side airbags, curtain airbags (optional or standard on GT-P), pre-tensioned seatbelts.
💡 Technology Features
Infotainment
Infotainment Systems:
Factory fitted premium audio systems, CD players, potentially rudimentary navigation systems on higher trims.
Driver Assistance
Driver Assistance Features:
Cruise control, parking sensors (rear, optional).
Connectivity
Connectivity Options:
Limited to basic audio inputs (e.g., AUX port in later models), no integrated Bluetooth or smartphone mirroring as standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first.
Major Service Interval:
Refer to manual for specific major service intervals (e.g., 80,000 km, 120,000 km) covering timing belt/chain, coolant, spark plugs, etc.
Fluid Specifications
Engine Oil 4.0L:
Refer to manual for exact API/ACEA specifications and viscosity grades (e.g., 5W-30, 10W-30).
Engine Oil 5.4L:
Refer to manual for exact API/ACEA specifications and viscosity grades, likely synthetic oils.
Coolant:
Ethylene glycol-based coolant, typically orange or pink (long-life formula). Specific Ford specification required.
Transmission Oil Auto:
Mercon V or equivalent Automatic Transmission Fluid (ATF).
Transmission Oil Manual:
Gear oil meeting specific API GL-4 or GL-5 ratings, with specific viscosity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Suspension bushings, control arms, wheel bearings, exhaust system components.
Engine Specific Issues:
Potential for coil pack failure on some ignition systems, coolant leaks from specific areas, supercharger belt wear. Thermal management on high-performance variants requires attention.
Transmission Specific Issues:
Automatic transmission servo bore wear or solenoid issues can occur with high mileage. Manual transmission clutch wear is typical for performance driving.
📚 Vehicle History
Brand Heritage
Ford Australia:
Long history of Australian-designed and manufactured vehicles, with Falcon being a flagship model for decades.
Model Evolution
Falcon Evolution:
BA/BF generation represented a significant redesign of the Falcon platform, with a focus on refinement and performance. FPV (Ford Performance Vehicles) was established to cater to the performance market.
Production
Production Period:
BA Falcon: 2002-2005. BF Falcon: 2005-2008. FPV GT/GT-P models based on these generations.
Manufacturing Location:
Broadmeadows, Victoria, Australia
🏆 Awards & Recognition
Recognitions
Performance Awards:
FPV models consistently lauded in Australian automotive media for their performance and value proposition compared to European and American competitors.
Industry Accolades:
Barra engines, particularly the turbocharged variants, are highly regarded for their strength and tuning potential.