Ford TELSTAR/Mazda 626 1983-1987 Workshop Repair Manual
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🏷️ Basic Information Identification Make: Ford / Mazda Model: Telstar / 626 Model Aliases: Ford Telstar, Mazda 626 Model Years Covered: 1983, 1984, 1985, 1986, 1987 👋 Introduction Market Position Target Audience: Owners and independent repair shops seeking to perform maintenance and repairs on the specified Ford Telstar and Mazda 626 models. Value Proposition Cost Savings: Designed to help users save money on common maintenance tasks like oil changes, spark plug replacement, and air filter changes. Key Features Ease Of Use: Presented as an accessible resource for individuals intimidated by car repairs, emphasizing clarity and comprehensiveness. 📋 Manual Details Coverage Manual Type: Workshop Repair Manual / Service Manual Language Language: English Format File Format: PDF Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader & WinZip Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Systems Covered: Lubrication and Maintenance, Engine Tune-up, Engine, Cooling System, Fuel System, Clutch, Automatic Transmission, Steering, Front Suspension, Rear Suspension, Brakes Procedures Procedures Included: Routine maintenance, diagnostics, repair procedures, component removal and installation, adjustments, specifications Technical Depth Technical Depth: Comprehensive; covers basic to advanced repair and maintenance tasks, suitable for DIY enthusiasts and professional mechanics. 📊 Manual Specifications Digital Features Searchable Text: Likely searchable due to PDF format, enabling quick access to specific information. Printable Pages: Standard PDF functionality allows for printing of specific sections or the entire manual. ⚙️ Engine Specifications Engine Options Primary Engine 1: 2.0L (1998cc) FE SOHC I4 Engine Codes 1: FE Primary Engine 2: 2.0L (1998cc) FE-E SOHC I4 (EFI) Engine Codes 2: FE-E Primary Engine 3: 1.8L (1781cc) FP SOHC I4 Engine Codes 3: FP Primary Engine 4: 2.0L (1998cc) RF Diesel I4 (Turbocharged for some markets/trims) Engine Codes 4: RF Performance Horsepower Range: Approximately 85 hp to 120 hp depending on engine and specific market tune. Torque Range: Approximately 95 lb-ft to 120 lb-ft depending on engine and specific market tune. Fuel System Fuel Delivery: Carburetor (various types, e.g., Hitachi, Keihin) or Electronic Fuel Injection (EFI). Ignition System Ignition Type: Electronic Ignition System (Distributor-based). Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., green universal or specified OEM type). Lubrication System Oil Type Spec: API SF or SG, SAE 10W-30 or 10W-40 recommended for most climates (refer to manual for precise specification). 🔧 Transmission Transmission Options Standard Transmission: 5-speed manual transmission (e.g., F5M-R). Optional Transmission: 4-speed automatic transmission (e.g., Jatco/Mazda 4EAT). Automatic Features Automatic Transmission Modes: Often includes a 'Normal' and 'Power' or 'Sport' mode. Fluid Specifications Automatic Transmission Fluid Type: Dexron II or equivalent is common (verify with manual). Clutch System Clutch Fluid Type: DOT 3 brake fluid (for hydraulic clutch systems). 📐 Dimensions Exterior Dimensions Body Styles: Sedan (4-door), Hatchback (3-door and 5-door), Wagon (5-door). Weights Curb Weight Range: Approximately 2300 - 2800 lbs (1043 - 1270 kg), varies by body style and equipment. 🛡️ Safety Features Passive Features Passive Safety: Seat belts (front, often with pretensioners on later models), collapsible steering column, reinforced body structure. Active Features Active Safety: Front disc brakes, rear drum brakes (with potential for rear discs on higher trims), power assisted brakes on many models. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM radio with cassette player, potentially with 4 speakers. Aftermarket head unit upgrades common. Driver Assistance Driver Assistance Features: Limited by era; may include power steering (optional or standard depending on trim), power brakes. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, using the specified oil viscosity and API rating. Air Filter Replacement Interval: Recommended every 15,000-30,000 miles (24,000-48,000 km) or annually, depending on driving conditions. Spark Plug Replacement Interval: Around 30,000-60,000 miles (48,000-96,000 km), depending on spark plug type (copper vs. platinum). Coolant Flush Interval: Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years. Fluid Specifications Engine Coolant Capacity: Approximately 5.5-7.0 quarts (5.2-6.6 liters), varies by engine. Brake Fluid Type: DOT 3. Known Issues Common Wear Items: Timing belts (critical to replace on schedule), fuel injectors/carburetor issues, suspension bushings, exhaust systems, rust in certain climates. Common Electrical Issues: Aging wiring harnesses, alternator issues, starter motor wear, dashboard light failures. Troubleshooting Focus Engine Performance Issues: The manual will cover diagnosing issues related to fuel delivery, ignition timing, vacuum leaks, and emissions controls. 📚 Vehicle History Brand Heritage Ford Telstar Heritage: The Ford Telstar was a badge-engineered version of the Mazda 626, primarily sold in Australia, New Zealand, and parts of Asia, representing Ford's partnership with Mazda during this era. Model Evolution Mazda 626 Generation: This manual covers the GC generation of the Mazda 626 (1978-1982) and the GD generation (1982-1987), with the specific years 1983-1987 falling into the early to mid-GD phase. Production Context Manufacturing Locations: Mazda plants in Japan, and assembly by Ford Australia. 🏆 Awards & Recognition Industry Recognition Mazda 626 Recognition: The Mazda...
The manual will cover diagnosing issues related to fuel delivery, ignition timing, vacuum leaks, and emissions controls.
📚 Vehicle History
Brand Heritage
Ford Telstar Heritage:
The Ford Telstar was a badge-engineered version of the Mazda 626, primarily sold in Australia, New Zealand, and parts of Asia, representing Ford's partnership with Mazda during this era.
Model Evolution
Mazda 626 Generation:
This manual covers the GC generation of the Mazda 626 (1978-1982) and the GD generation (1982-1987), with the specific years 1983-1987 falling into the early to mid-GD phase.
Production Context
Manufacturing Locations:
Mazda plants in Japan, and assembly by Ford Australia.
🏆 Awards & Recognition
Industry Recognition
Mazda 626 Recognition:
The Mazda 626 (and by extension, the Telstar) was generally well-regarded for its handling, reliability, and value during this period, often appearing on 'best of' lists for its class.