1999 Ford MUSTANG Workshop OEM Service diy Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Mustang Year: 1999 Generation Fourth Generation Fox Body To Sn95 Transition: This manual covers the final years of the SN95 generation, specifically the 1999 model year, which saw significant styling updates and platform refinements. 👋 Introduction Market Position Segment: Affordable performance/sports coupe and convertible, targeted at enthusiasts and a younger demographic. Competitive Analysis Key Competitors: Chevrolet Camaro, Pontiac Firebird, Dodge Challenger (though less direct competition for the '99 model year). Key Features Design Updates 1999: The 1999 model year introduced the 'New Edge' styling, featuring sharper lines, larger wheel arches, and a more aggressive appearance, differentiating it from earlier SN95 models. Performance Options: Offered with a range of V6 and V8 engines, including the popular 4.6L modular V8, and performance variants like the SVT Cobra. 📋 Manual Details Coverage Areas Scope: Comprehensive DIY repair and service for all systems of the 1999 Ford Mustang. Focuses on factory-level procedures and specifications. Page Count Estimated Pages: 1500-2000+ (OEM manuals are typically extensive) Manual Type Type: OEM Workshop Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including disassembly, assembly, timing, diagnostics), Fuel system (injection, fuel pump, lines), Exhaust system, Cooling system, Lubrication system. Drivetrain: Manual transmission (T-45, TR-3650), Automatic transmission (4R70W), Driveline components (driveshaft, U-joints, rear axle, differentials). Suspension Steering: Front suspension (MacPherson strut, independent), Rear suspension (live axle, locating links), Steering system (power steering pump, rack and pinion), Wheel alignment specifications. Brakes: Front disc brakes (Vented rotors), Rear disc brakes (Solid rotors), Anti-lock Braking System (ABS) diagnostics and repair, Parking brake system. Electrical Electronics: Battery, charging system (alternator), starting system (starter motor), ignition system (coil-on-plug for some engines), lighting systems, instrument cluster, body control modules, power accessories (windows, locks), diagnostic connectors (OBD-II). HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system operation, diagnosis, refrigerant handling, component replacement. Body: Body panels, doors, hood, trunk, glass, trim, interior components, chassis repair, corrosion protection. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspections and replacement. Diagnostics: Troubleshooting guides for all major systems, diagnostic trouble codes (DTCs), symptom-based diagnostics, wiring diagrams. Repair Rebuild: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for engines, transmissions, brakes, suspension, etc. Specifications Data: Torque specifications, clearances, fluid capacities, diagnostic readings, electrical parameters, alignment data. Technical Depth Depth: Expert-level, covering everything from basic maintenance and fluid checks to complete engine and transmission overhauls, electrical system diagnostics, and chassis repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text, facilitating quick access to specific information. Print Quality Quality: High-resolution digital reproduction of original OEM documentation, ensuring clear diagrams and text. Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine V6 Engine Code: Essex (3.8L) Displacement: 3.8 Liters (232 cu in) Configuration: Overhead Valve (OHV) V6 Horsepower Est: 190-205 hp Torque Est: 220-230 lb-ft Primary Engine V8 Engine Code: Modular (4.6L SOHC) Displacement: 4.6 Liters (281 cu in) Configuration: Single Overhead Cam (SOHC) V8 Horsepower Est: 260 hp Torque Est: 295 lb-ft Primary Engine V8 Cobra Engine Code: 4.6L DOHC Cobra (32-valve) Displacement: 4.6 Liters (281 cu in) Configuration: Dual Overhead Cam (DOHC) V8 Horsepower Est: 320 hp Torque Est: 317 lb-ft Fuel System Type: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline (87 octane recommended for 3.8L, 91 octane for 4.6L V8) 🔧 Transmission Standard Transmission V6: 4-speed Automatic (4R70W) Transmission V8: 5-speed Manual (T-45) Optional Transmission V8 Auto: 4-speed Automatic (4R70W) Transmission Cobra: 5-speed Manual (Tremec TR-3650) Features Clutch Type: Hydraulic clutch actuation (manual transmissions) Transmission Fluid Spec Auto: Mercon V ATF (or equivalent) Transmission Fluid Spec Manual: API GL-4, SAE 75W-90 synthetic gear oil (T-45, TR-3650) 📐 Dimensions Exterior Coupe Length: Approx. 189.5 inches Width: Approx. 70.2 inches Height: Approx. 53.4 inches Wheelbase: Approx. 101.3 inches Weights Capacities Curb Weight Est V6: Approx. 3200-3300 lbs Curb Weight Est V8: Approx. 3300-3500 lbs Fuel Capacity: 15.7 gallons 🛡️ Safety Features Ratings NHTSA Driver Frontal Crash Est: 4-star (estimated, as ratings vary by testing protocols and year) NHTSA Passenger Frontal Crash Est: 4-star (estimated) Active Features ABS: Available, standard on some V8 models and SVT Cobra. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point front and rear seatbelts. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, with optional premium sound systems. Driver Assistance Traction Control: Available on some models, particularly V8 variants. Connectivity OBD Ii Port: Standard OBD-II diagnostic port located under the dashboard for emissions and engine diagnostics. 🔧 Maintenance Service Intervals Oil Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used. Service Intervals Filters Air Filter Replacement: Check every 15,000 miles, replace as needed or every 30,000...
This manual covers the final years of the SN95 generation, specifically the 1999 model year, which saw significant styling updates and platform refinements.
👋 Introduction
Market Position
Segment:
Affordable performance/sports coupe and convertible, targeted at enthusiasts and a younger demographic.
Competitive Analysis
Key Competitors:
Chevrolet Camaro, Pontiac Firebird, Dodge Challenger (though less direct competition for the '99 model year).
Key Features
Design Updates 1999:
The 1999 model year introduced the 'New Edge' styling, featuring sharper lines, larger wheel arches, and a more aggressive appearance, differentiating it from earlier SN95 models.
Performance Options:
Offered with a range of V6 and V8 engines, including the popular 4.6L modular V8, and performance variants like the SVT Cobra.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive DIY repair and service for all systems of the 1999 Ford Mustang. Focuses on factory-level procedures and specifications.
Front suspension (MacPherson strut, independent), Rear suspension (live axle, locating links), Steering system (power steering pump, rack and pinion), Wheel alignment specifications.
Brakes:
Front disc brakes (Vented rotors), Rear disc brakes (Solid rotors), Anti-lock Braking System (ABS) diagnostics and repair, Parking brake system.
Electrical Electronics:
Battery, charging system (alternator), starting system (starter motor), ignition system (coil-on-plug for some engines), lighting systems, instrument cluster, body control modules, power accessories (windows, locks), diagnostic connectors (OBD-II).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, diagnosis, refrigerant handling, component replacement.
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspections and replacement.
Diagnostics:
Troubleshooting guides for all major systems, diagnostic trouble codes (DTCs), symptom-based diagnostics, wiring diagrams.
Repair Rebuild:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for engines, transmissions, brakes, suspension, etc.
Expert-level, covering everything from basic maintenance and fluid checks to complete engine and transmission overhauls, electrical system diagnostics, and chassis repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text, facilitating quick access to specific information.
Print Quality
Quality:
High-resolution digital reproduction of original OEM documentation, ensuring clear diagrams and text.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine V6
Engine Code:
Essex (3.8L)
Displacement:
3.8 Liters (232 cu in)
Configuration:
Overhead Valve (OHV) V6
Horsepower Est:
190-205 hp
Torque Est:
220-230 lb-ft
Primary Engine V8
Engine Code:
Modular (4.6L SOHC)
Displacement:
4.6 Liters (281 cu in)
Configuration:
Single Overhead Cam (SOHC) V8
Horsepower Est:
260 hp
Torque Est:
295 lb-ft
Primary Engine V8 Cobra
Engine Code:
4.6L DOHC Cobra (32-valve)
Displacement:
4.6 Liters (281 cu in)
Configuration:
Dual Overhead Cam (DOHC) V8
Horsepower Est:
320 hp
Torque Est:
317 lb-ft
Fuel System
Type:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline (87 octane recommended for 3.8L, 91 octane for 4.6L V8)
🔧 Transmission
Standard
Transmission V6:
4-speed Automatic (4R70W)
Transmission V8:
5-speed Manual (T-45)
Optional
Transmission V8 Auto:
4-speed Automatic (4R70W)
Transmission Cobra:
5-speed Manual (Tremec TR-3650)
Features
Clutch Type:
Hydraulic clutch actuation (manual transmissions)
Transmission Fluid Spec Auto:
Mercon V ATF (or equivalent)
Transmission Fluid Spec Manual:
API GL-4, SAE 75W-90 synthetic gear oil (T-45, TR-3650)
📐 Dimensions
Exterior Coupe
Length:
Approx. 189.5 inches
Width:
Approx. 70.2 inches
Height:
Approx. 53.4 inches
Wheelbase:
Approx. 101.3 inches
Weights Capacities
Curb Weight Est V6:
Approx. 3200-3300 lbs
Curb Weight Est V8:
Approx. 3300-3500 lbs
Fuel Capacity:
15.7 gallons
🛡️ Safety Features
Ratings
NHTSA Driver Frontal Crash Est:
4-star (estimated, as ratings vary by testing protocols and year)
NHTSA Passenger Frontal Crash Est:
4-star (estimated)
Active Features
ABS:
Available, standard on some V8 models and SVT Cobra.
Passive Features
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, with optional premium sound systems.
Driver Assistance
Traction Control:
Available on some models, particularly V8 variants.
Connectivity
OBD Ii Port:
Standard OBD-II diagnostic port located under the dashboard for emissions and engine diagnostics.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used.
Service Intervals Filters
Air Filter Replacement:
Check every 15,000 miles, replace as needed or every 30,000 miles.
Oil Filter Replacement:
Replace with every oil change.
Service Intervals Sparkplugs
Spark Plug Replacement V6:
Approximately 100,000 miles (Triton spark plugs can be prone to breaking on removal).
Spark Plug Replacement V8:
Approximately 100,000 miles.
Fluid Specifications
Engine Oil Spec:
5W-30 (for both 3.8L and 4.6L, check owner's manual for specific classifications like API Service SG or higher).
Coolant Spec:
Ford Premium Engine Coolant (green) or equivalent, 50/50 mix with distilled water.
Brake Fluid Spec:
DOT 3.
Known Issues
Spark Plug Breakage 3 8L:
The 3.8L Essex engine's spark plugs are notorious for breaking during removal, requiring specialized extraction tools and techniques. This is a critical procedure covered in the manual.
Intake Manifold Gaskets:
Some 4.6L V8 engines can experience issues with intake manifold gaskets leading to coolant leaks.
Coil Pack Failure:
Coil-on-plug ignition systems can experience coil pack failures, leading to misfires.
📚 Vehicle History
Brand Heritage
Ford Performance:
Ford has a long-standing heritage in performance vehicles, dating back to the early days of racing and the iconic Mustang's introduction in 1964.
Model Evolution
Sn95 Era:
The SN95 generation (1994-2004) represented a significant redesign from the Fox Body Mustang, with more rounded, aerodynamic styling initially, evolving to the sharper 'New Edge' design for 1999.
Production
Manufacturing Location:
Dearborn, Michigan; and also Avon Lake, Ohio (for convertible production).
🏆 Awards & Recognition
Recognitions
Popular Mechanics Car Of The Year 1999:
While not a direct award for the Mustang specifically as 'Car of the Year,' Popular Mechanics often reviewed and praised performance aspects of the Mustang lineup.
Ratings
Consumer Reports Reliability Est:
Reliability ratings for this era can vary, but general maintenance and common issues are well-documented in OEM manuals.