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Ford Mustang Shelby GT500 2007-2009 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Mustang Shelby GT500 Year: 2007-2009 Generation Generation Code: S197 (Second Generation) Codes Chassis Code: S197 👋 Introduction Market Position Positioning: A high-performance variant of the Mustang, targeting enthusiasts and performance driving markets. Competitive Analysis Competitors: Competed with other V8 muscle cars and performance coupes of its era, such as the Chevrolet Camaro SS, Dodge Challenger SRT8. Key Features Performance Focus: Emphasizes enhanced performance through a supercharged V8 engine, upgraded suspension, and aerodynamic enhancements. Manual Value Proposition Cost Savings: Enables owners to perform servicing and repairs themselves, potentially saving $50-$60 per hour in labor costs. Manual Usability Ease Of Use: Designed to guide users step-by-step through procedures, requiring no advanced computer skills. Clear numbered instructions and bold figure numbers aid navigation. 📋 Manual Details Coverage Areas Coverage Years: 2007, 2008, 2009 Page Count Estimated Page Count: Hundreds (specific number not provided, but indicates comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Includes engine repair, overhaul, diagnostics, and tuning. Transmission Service: Covers transmission repair, maintenance, and diagnostics for both manual and automatic transmissions. Brake System: Detailed procedures for maintenance, repair, and troubleshooting of the braking system. Electrical System: Comprehensive coverage including diagnostics, component testing, and detailed wiring diagrams. Suspension Steering: Maintenance, repair, and alignment procedures for suspension and steering components. Cooling System: Service and repair procedures for the cooling system, including radiator, fans, and coolant. Fuel Injection System: Detailed information on fuel delivery, injection system diagnostics, and repair. Emission Control System: Diagnosis and repair procedures for emission control components and systems. HVAC System: Service and troubleshooting for the heating, ventilation, and air conditioning (HVAC) systems. Engine Control System: In-depth coverage of engine management, including ECU diagnostics and component testing. Chassis Body: Procedures related to chassis components, bodywork, and structural repairs. Restraint System: Information on airbags, seatbelts, and other safety restraint systems. Interior Trim: Procedures for removing, repairing, and reinstalling interior components. Differential Drive Axle: Service and repair procedures for the differential and drive axle assemblies. Procedures Included General Maintenance: Covers routine maintenance tasks, fluid changes, filter replacements, and inspections. Troubleshooting: Includes an advanced troubleshooting guide for diagnosing and correcting common and complex problems. Periodic Lubrication: Specific lubrication points and recommended lubricant types and intervals. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems. Rebuild Procedures: Comprehensive instructions for rebuilding major components like the engine and transmission. Diagnostic Procedures: Step-by-step diagnostic procedures for identifying faults across all vehicle systems. Tuning Procedures: Instructions related to performance tuning and optimization. Technical Depth Depth: Complete factory-level repair and maintenance information, suitable for both professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable without restriction. Individual pages or the entire manual can be printed. Binding Type Binding: Digital Download (printable) Paper Type Paper Type: N/A (Digital) Searchability Search Functionality: Yes, searchable PDF format allows for quick information retrieval. Illustrations Diagrams Photos: Contains hundreds of detailed illustrations, drawings, and photos to guide repair procedures. Includes enlarged insets for detailed part examination. ⚙️ Engine Specifications Primary Engine Engine Code: T-45 (manual), Tremec TR-6060 (manual), Ford 4R75E (automatic) Engine Displacement: 4.6L (281 cubic inches) Engine Type: Supercharged V8 Performance Horsepower: 500 hp @ 6000 rpm Torque: 480 lb-ft @ 4200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with supercharger. 🔧 Transmission Standard Transmission Type Standard: Tremec TR-6060 6-speed manual transmission Optional Transmission Type Optional: Ford 4R75E 4-speed automatic transmission Features Clutch Type: Twin-disc clutch (manual transmission) 📐 Dimensions Exterior Length: 190.2 inches Width: 74.0 inches Height: 54.0 inches Weights Curb Weight: Approx. 3,825 lbs Wheelbase: 107.1 inches 🛡️ Safety Features Ratings NHTSA Frontal Crash: Not specifically rated for GT500, but Mustang typically received 4 or 5 stars. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Frontal airbags for driver and passenger, front side-impact airbags. 💡 Technology Features Infotainment Shaker Audio: Optional Shaker 500 or Shaker 1000 audio systems with premium sound. Navigation: Optional factory navigation system available on some models. Driver Assistance Cruise Control: Standard cruise control 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (synthetic oil recommended). Tire Rotation: Every 7,500 miles or 6 months. Brake Fluid Flush: Recommended every 2 years or 30,000 miles. Fluid Specifications Engine Oil Type: SAE 5W-20 Full Synthetic Motor Oil (per Ford specification) Engine Oil Capacity: 6.5 quarts (with filter) Coolant Type: Ford Premium Engine Coolant (Orange) or equivalent. Transmission Fluid Manual: Mercon V (for 4R75E automatic) Known Issues Clutch Wear: Some owners report accelerated clutch wear, especially under aggressive driving conditions. Heat Management: Supercharged engines can generate significant heat; proper cooling system maintenance is crucial. 📚 Vehicle History Brand Heritage Ford...
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Ford Mustang Shelby GT500 2007-2009 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Mustang Shelby GT500
Year:
2007-2009
Generation
Generation Code:
S197 (Second Generation)
Codes
Chassis Code:
S197
👋 Introduction
Market Position
Positioning:
A high-performance variant of the Mustang, targeting enthusiasts and performance driving markets.
Competitive Analysis
Competitors:
Competed with other V8 muscle cars and performance coupes of its era, such as the Chevrolet Camaro SS, Dodge Challenger SRT8.
Key Features
Performance Focus:
Emphasizes enhanced performance through a supercharged V8 engine, upgraded suspension, and aerodynamic enhancements.
Manual Value Proposition
Cost Savings:
Enables owners to perform servicing and repairs themselves, potentially saving $50-$60 per hour in labor costs.
Manual Usability
Ease Of Use:
Designed to guide users step-by-step through procedures, requiring no advanced computer skills. Clear numbered instructions and bold figure numbers aid navigation.
📋 Manual Details
Coverage Areas
Coverage Years:
2007, 2008, 2009
Page Count
Estimated Page Count:
Hundreds (specific number not provided, but indicates comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Includes engine repair, overhaul, diagnostics, and tuning.
Transmission Service:
Covers transmission repair, maintenance, and diagnostics for both manual and automatic transmissions.
Brake System:
Detailed procedures for maintenance, repair, and troubleshooting of the braking system.
Electrical System:
Comprehensive coverage including diagnostics, component testing, and detailed wiring diagrams.
Suspension Steering:
Maintenance, repair, and alignment procedures for suspension and steering components.
Cooling System:
Service and repair procedures for the cooling system, including radiator, fans, and coolant.
Fuel Injection System:
Detailed information on fuel delivery, injection system diagnostics, and repair.
Emission Control System:
Diagnosis and repair procedures for emission control components and systems.
HVAC System:
Service and troubleshooting for the heating, ventilation, and air conditioning (HVAC) systems.
Engine Control System:
In-depth coverage of engine management, including ECU diagnostics and component testing.
Chassis Body:
Procedures related to chassis components, bodywork, and structural repairs.
Restraint System:
Information on airbags, seatbelts, and other safety restraint systems.
Interior Trim:
Procedures for removing, repairing, and reinstalling interior components.
Differential Drive Axle:
Service and repair procedures for the differential and drive axle assemblies.
Procedures Included
General Maintenance:
Covers routine maintenance tasks, fluid changes, filter replacements, and inspections.
Troubleshooting:
Includes an advanced troubleshooting guide for diagnosing and correcting common and complex problems.
Periodic Lubrication:
Specific lubrication points and recommended lubricant types and intervals.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
Rebuild Procedures:
Comprehensive instructions for rebuilding major components like the engine and transmission.
Diagnostic Procedures:
Step-by-step diagnostic procedures for identifying faults across all vehicle systems.
Tuning Procedures:
Instructions related to performance tuning and optimization.
Technical Depth
Depth:
Complete factory-level repair and maintenance information, suitable for both professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable without restriction. Individual pages or the entire manual can be printed.
Binding Type
Binding:
Digital Download (printable)
Paper Type
Paper Type:
N/A (Digital)
Searchability
Search Functionality:
Yes, searchable PDF format allows for quick information retrieval.
Illustrations
Diagrams Photos:
Contains hundreds of detailed illustrations, drawings, and photos to guide repair procedures. Includes enlarged insets for detailed part examination.
⚙️ Engine Specifications
Primary Engine
Engine Code:
T-45 (manual), Tremec TR-6060 (manual), Ford 4R75E (automatic)
Engine Displacement:
4.6L (281 cubic inches)
Engine Type:
Supercharged V8
Performance
Horsepower:
500 hp @ 6000 rpm
Torque:
480 lb-ft @ 4200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with supercharger.
🔧 Transmission
Standard
Transmission Type Standard:
Tremec TR-6060 6-speed manual transmission
Optional
Transmission Type Optional:
Ford 4R75E 4-speed automatic transmission
Features
Clutch Type:
Twin-disc clutch (manual transmission)
📐 Dimensions
Exterior
Length:
190.2 inches
Width:
74.0 inches
Height:
54.0 inches
Weights
Curb Weight:
Approx. 3,825 lbs
Wheelbase:
107.1 inches
🛡️ Safety Features
Ratings
NHTSA Frontal Crash:
Not specifically rated for GT500, but Mustang typically received 4 or 5 stars.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Frontal airbags for driver and passenger, front side-impact airbags.
💡 Technology Features
Infotainment
Shaker Audio:
Optional Shaker 500 or Shaker 1000 audio systems with premium sound.
Navigation:
Optional factory navigation system available on some models.
Driver Assistance
Cruise Control:
Standard cruise control
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (synthetic oil recommended).
Tire Rotation:
Every 7,500 miles or 6 months.
Brake Fluid Flush:
Recommended every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 Full Synthetic Motor Oil (per Ford specification)
Engine Oil Capacity:
6.5 quarts (with filter)
Coolant Type:
Ford Premium Engine Coolant (Orange) or equivalent.
Transmission Fluid Manual:
Mercon V (for 4R75E automatic)
Known Issues
Clutch Wear:
Some owners report accelerated clutch wear, especially under aggressive driving conditions.
Heat Management:
Supercharged engines can generate significant heat; proper cooling system maintenance is crucial.
📚 Vehicle History
Brand Heritage
Ford Mustang Legacy:
The Mustang is an iconic American muscle car with a lineage dating back to 1964.
Model Evolution
Gt500 Development:
The Shelby GT500 designation revives the legendary partnership between Ford and Carroll Shelby, signifying high-performance variants.
Production
Assembly Location:
AutoAlliance International, Inc. (now Flat Rock Assembly Plant), Flat Rock, Michigan, USA
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Generally praised by automotive media for its raw power and aggressive styling, solidifying its place as a modern muscle car icon.
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