🏷️ Basic Information Identification Make: Ford Model: Sierra RS Cosworth Model Years Covered: 1992-1996 Chassis Code: Sierra (Mk3/Facelift) Engine Variant Covered: 2.0L I4 DOHC Turbocharged (YBD/YBP) 👋 Introduction Market Position Market Position: Performance homologation special, revered as a modern classic and sought-after enthusiast vehicle Competitive Analysis Competitive Analysis: Competed against a range of high-performance saloons and hatchbacks of the era, including Lancia Delta Integrale, BMW M3 (E30/E36), and Opel Kadett GSi, excelling with its powerful turbocharged engine and advanced chassis dynamics Key Features Key Features: Cosworth YB 2.0L turbocharged engine, advanced Cosworth-engineered chassis, potent performance figures, distinctive body kit, rally-bred heritage Manual Value Proposition Manual Value Proposition: Essential resource for owners and mechanics to maintain, repair, and restore the Sierra RS Cosworth, ensuring reliability and preserving its performance pedigree 📋 Manual Details Coverage Areas Coverage Areas: Full service, repair, maintenance, diagnostics, troubleshooting, electrical systems, bodywork, specifications Page Count Page Count: Estimated 1500+ pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, transmission (MT75), driveline, suspension (front & rear independent), steering, braking system (ABS optional), electrical system (including wiring diagrams), climate control, body & chassis, interior trim, diagnostics Procedures Included Procedures Included: Routine maintenance, scheduled servicing, troubleshooting guides, diagnostic procedures, component removal & installation, overhaul procedures, component testing, torque specifications, wiring harness repair, body panel repair, glass replacement Technical Depth Technical Depth: Comprehensive, covering from basic maintenance to advanced engine rebuilds and electrical system diagnostics Troubleshooting Troubleshooting Coverage: Extensive troubleshooting guides for common drivability issues, electrical faults, and mechanical problems, often with flowcharts Wiring Diagrams Wiring Diagrams: Comprehensive electrical schematics covering all vehicle systems, including engine management, lighting, instruments, and accessories Body And Trim Body And Trim Coverage: Procedures for interior component removal/installation, exterior trim fitting, bumper removal, door panel access, etc. Torque Specifications Torque Specifications: Detailed torque values for all critical fasteners (engine components, suspension, brakes, wheels, etc.) Specifications Tables Specifications Tables: Comprehensive tables for all fluid capacities, electrical component resistance, engine timing, and dimensional data Paint And Trim Codes Paint And Trim Codes: Likely includes references to paint codes and interior trim designations Diagnostic Codes Diagnostic Codes: Procedures for reading and interpreting engine fault codes (DTCs) via diagnostic connectors Bodywork Repair Bodywork Repair Coverage: Guidance on repairing dents, corrosion, and damage to body panels; procedures for replacing trim pieces and glass. Suspension Geometry Suspension Geometry Specifications: Wheel alignment specifications (camber, caster, toe) for front and rear suspension Brake System Details Brake System Details: Detailed information on front ventilated discs and rear solid discs, including pad replacement, caliper servicing, and ABS system troubleshooting. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable, high resolution for clarity Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Additional Features Additional Features: Zoom IN/OUT capability, Searchable text (if OCR processed), Instant Download Software Requirements Software Requirements: Adobe PDF Reader, WinZip (or similar unzipping utility) Compatibility Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Primary Engine: Ford Cosworth YB 2.0L (1998cc) DOHC 16-valve Inline-4 Turbocharged Performance Horsepower: 225 PS (222 bhp / 165 kW) @ 6000 rpm (standard European spec) Torque: 280 Nm (207 lb-ft) @ 4500 rpm (standard European spec) Fuel System Fuel System: Ford EEC-IV Electronic Engine Control with Bosch L-Jetronic fuel injection and Garrett T3 turbocharger with intercooler Ignition System Ignition System: Electronic ignition with distributor Bore X Stroke Bore X Stroke: 90.8 mm x 77.0 mm Compression Ratio Compression Ratio: 8.0:1 Engine Code Engine Code: YBD (early), YBP (later/calibrated) Turbocharger Details Turbocharger Details: Garrett T3, Wastegate-controlled boost pressure Engine Management System Engine Management System: Ford EEC-IV (Electronic Engine Control) 🔧 Transmission Standard Standard Transmission: Ford MT75 5-speed manual transmission Optional Optional Transmission: N/A (Exclusively manual) Features Features: Rear-wheel drive (RWD), performance-oriented gearing, limited-slip differential (LSD) typically standard Clutch Type Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Length: 4425 mm (174.2 in) Width: 1702 mm (67.0 in) Height: 1390 mm (54.7 in) Wheelbase: 2604 mm (102.5 in) Weights Curb Weight: Approx. 1250 kg (2756 lbs) Gross Vehicle Weight Rating: Typically around 1750 kg Cargo Cargo Volume: Approx. 340 liters (boot) 🛡️ Safety Features Ratings Safety Ratings: N/A (Euro NCAP not established in its primary production years; industry standard for the era) Active Features Active Features: Optional ABS (Anti-lock Braking System), performance-oriented braking system (ventilated discs front/rear), limited-slip differential Passive Features Passive Features: Seat belts (front and rear), reinforced safety cell, driver's side airbag (optional/later models), energy-absorbing steering column 💡 Technology Features Infotainment Infotainment: Basic Ford radio/cassette player, often upgraded by owners Driver Assistance Driver Assistance: Optional ABS (Anti-lock Braking System) Connectivity Connectivity: N/A (pre-dates modern...