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2009 Ford Taurus Service And Repair Manual

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Basic Information Identification Make: Ford Model: Taurus Year: 2009 Introduction Market Position Positioning: The 2009 Ford Taurus represented Ford's flagship sedan, targeting families and executives seeking comfort, space, and refinement in a front-wheel-drive platform, with available all-wheel drive. Competitive Analysis Competitors: Competed with other large sedans such as the Toyota Avalon, Buick Lucerne, Chrysler 300, and Chevrolet Impala. Key Features Platform: Ford's front-wheel-drive D3 platform, shared with Volvo S80 and Jaguar S-Type, offering a robust and refined chassis. Powertrain Options: Primarily offered with the powerful 3.5L Duratec V6 engine and a 6-speed automatic transmission. Manual Details Coverage Areas All Models Trims: Yes All Repairs A Z: Yes Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, repair of all engine components (3.5L Duratec V6) Engine Performance: Fuel system, ignition system, emission controls, cooling system, lubrication system Transmission: Detailed procedures for automatic transmission (6-speed 6F50) diagnosis, repair, and overhaul Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, axles, CV joints, differentials Suspension: Front and rear suspension components, steering system, alignment specifications Brakes: Hydraulic system, ABS, traction control, brake pad/rotor replacement, bleeding procedures Electrical System: Complete wiring diagrams, component testing, charging system, starting system Body Exterior: Body panel removal/installation, doors, hood, trunk, glass, bumpers, trim Body Interior: Dashboard, seats, upholstery, trim panels, HVAC controls, lighting HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Safety Restraints: Airbag system diagnosis and repair, seat belts Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), diagnostic procedures Procedures Included Maintenance: Oil changes, filter replacements, fluid checks/changes, spark plug replacement, belt replacement Troubleshooting: Step-by-step diagnostic flowcharts for common and complex issues Repair: Component replacement, adjustments, and calibrations for all vehicle systems Disassembly Assembly: Detailed instructions for disassembling and reassembling all major and minor components Wiring Diagrams: Comprehensive and clear electrical wiring schematics for all circuits Technical Depth Depth: Factory-level detail suitable for professional technicians and advanced DIYers Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Code Displacement: 3.5L DOHC V6 (Duratec 35) Performance Horsepower Rpm: 263 hp @ 6250 rpm (approx.) Torque Lb Ft Rpm: 249 lb-ft @ 4500 rpm (approx.) Fuel System Induction Type: Electronic Sequential Multi-Port Fuel Injection (ESIMPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Engine Components Bore X Stroke: 3.62 in x 3.35 in (92.0 mm x 85.0 mm) Compression Ratio: 10.3:1 Engine Management Engine Control Module ECM: Ford Power Control Module (PCM) Transmission Standard Transmission Type: 6-speed Automatic (6F50) Optional Transmission Type: N/A for 2009 models Features Drive Modes: SelectShift™ with sequential shifting capability Fluid Specifications Transmission Fluid Type: Mercon® LV Automatic Transmission Fluid Transmission Fluid Capacity: Approximately 9.4 quarts (8.9 liters) (dry fill) Dimensions Exterior Dimensions Length: 197.7 inches (5022 mm) Width: 73.7 inches (1872 mm) Height: 58.0 inches (1473 mm) Wheelbase Wheelbase: 112.9 inches (2868 mm) Cargo Dimensions Trunk Volume: 16.0 cubic feet (453 liters) Weights Curb Weight: 3,750 - 3,950 lbs (approx.) Safety Features Ratings NHTSA Front Crash Test: ★★★★★ (5-Star) NHTSA Side Crash Test: ★★★★☆ (4-Star) IIHS Front Crash Test Rating: Good IIHS Side Crash Test Rating: Good IIHS Roof Strength Rating: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Electronic Stability Control: Standard Electronic Stability Control (ESC) Passive Features Airbags: Frontal airbags, front side-impact airbags, Safety Canopy® side-curtain airbags Seat Belts: Pretensioner front seat belts, LATCH system for child seats Technology Features Infotainment Available Systems: Available with Ford's SYNC® voice-activated communications and entertainment system, SiriusXM Satellite Radio, and a premium audio system. Driver Assistance Parking Assistance: Optional rear parking sensors and rearview camera available on higher trim levels. Connectivity Sync Features: Bluetooth connectivity for hands-free calling and music streaming. Maintenance Service Intervals Engine Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or synthetic oil). Air Filter Replacement: Every 30,000 miles or 24 months. Spark Plug Replacement: Every 100,000 miles (iridium-tipped spark plugs). Coolant Flush Interval: Every 100,000 miles or 5 years, whichever comes first (using Ford Gold Coolant VC-10-A2). Fluid Specifications Engine Oil Type: SAE 5W-20 Synthetic Blend Motor Oil (meeting Ford Specification WSS-M2C204-A2) Engine Oil Capacity: 6.0 quarts (5.7 liters) with filter change. Brake Fluid Type: DOT 3 Motor Vehicle Brake Fluid Power Steering Fluid Type: Ford Power Steering Fluid (Type F) or equivalent (meeting Ford Specification WSS-M2C204-A2). Known Issues Transmission Performance: Some owners have reported occasional rough shifting or hesitation from the 6F50 automatic transmission, particularly at lower speeds. This manual will provide diagnostic procedures for these symptoms. Engine Idle Quality: Potential for rough idle or misfires can be related to intake manifold gaskets, throttle body issues, or...
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2009 Ford Taurus Service And Repair Manual
Basic Information
Identification
Make: Ford
Model: Taurus
Year: 2009
Introduction
Market Position
Positioning: The 2009 Ford Taurus represented Ford's flagship sedan, targeting families and executives seeking comfort, space, and refinement in a front-wheel-drive platform, with available all-wheel drive.
Competitive Analysis
Competitors: Competed with other large sedans such as the Toyota Avalon, Buick Lucerne, Chrysler 300, and Chevrolet Impala.
Key Features
Platform: Ford's front-wheel-drive D3 platform, shared with Volvo S80 and Jaguar S-Type, offering a robust and refined chassis.
Powertrain Options: Primarily offered with the powerful 3.5L Duratec V6 engine and a 6-speed automatic transmission.
Manual Details
Coverage Areas
All Models Trims: Yes
All Repairs A Z: Yes
Manual Type
Type: Service and Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Complete overhaul, diagnostics, repair of all engine components (3.5L Duratec V6)
Engine Performance: Fuel system, ignition system, emission controls, cooling system, lubrication system
Transmission: Detailed procedures for automatic transmission (6-speed 6F50) diagnosis, repair, and overhaul
Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, axles, CV joints, differentials
Suspension: Front and rear suspension components, steering system, alignment specifications
Brakes: Hydraulic system, ABS, traction control, brake pad/rotor replacement, bleeding procedures
Electrical System: Complete wiring diagrams, component testing, charging system, starting system
Body Exterior: Body panel removal/installation, doors, hood, trunk, glass, bumpers, trim
Body Interior: Dashboard, seats, upholstery, trim panels, HVAC controls, lighting
HVAC: Heating, ventilation, and air conditioning system diagnosis and repair
Safety Restraints: Airbag system diagnosis and repair, seat belts
Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), diagnostic procedures
Procedures Included
Maintenance: Oil changes, filter replacements, fluid checks/changes, spark plug replacement, belt replacement
Troubleshooting: Step-by-step diagnostic flowcharts for common and complex issues
Repair: Component replacement, adjustments, and calibrations for all vehicle systems
Disassembly Assembly: Detailed instructions for disassembling and reassembling all major and minor components
Wiring Diagrams: Comprehensive and clear electrical wiring schematics for all circuits
Technical Depth
Depth: Factory-level detail suitable for professional technicians and advanced DIYers
Manual Specifications
File Format
File Format: PDF
Print Quality
Print Quality: High-resolution, printable pages
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Code Displacement: 3.5L DOHC V6 (Duratec 35)
Performance
Horsepower Rpm: 263 hp @ 6250 rpm (approx.)
Torque Lb Ft Rpm: 249 lb-ft @ 4500 rpm (approx.)
Fuel System
Induction Type: Electronic Sequential Multi-Port Fuel Injection (ESIMPI)
Fuel Type: Unleaded Gasoline (87 octane recommended)
Engine Components
Bore X Stroke: 3.62 in x 3.35 in (92.0 mm x 85.0 mm)
Compression Ratio: 10.3:1
Engine Management
Engine Control Module ECM: Ford Power Control Module (PCM)
Transmission
Standard Transmission
Type: 6-speed Automatic (6F50)
Optional Transmission
Type: N/A for 2009 models
Features
Drive Modes: SelectShift™ with sequential shifting capability
Fluid Specifications
Transmission Fluid Type: Mercon® LV Automatic Transmission Fluid
Transmission Fluid Capacity: Approximately 9.4 quarts (8.9 liters) (dry fill)
Dimensions
Exterior Dimensions
Length: 197.7 inches (5022 mm)
Width: 73.7 inches (1872 mm)
Height: 58.0 inches (1473 mm)
Wheelbase
Wheelbase: 112.9 inches (2868 mm)
Cargo Dimensions
Trunk Volume: 16.0 cubic feet (453 liters)
Weights
Curb Weight: 3,750 - 3,950 lbs (approx.)
Safety Features
Ratings
NHTSA Front Crash Test: ★★★★★ (5-Star)
NHTSA Side Crash Test: ★★★★☆ (4-Star)
IIHS Front Crash Test Rating: Good
IIHS Side Crash Test Rating: Good
IIHS Roof Strength Rating: Good
Active Features
ABS: Standard Anti-lock Braking System (ABS)
Traction Control: Standard Traction Control System (TCS)
Electronic Stability Control: Standard Electronic Stability Control (ESC)
Passive Features
Airbags: Frontal airbags, front side-impact airbags, Safety Canopy® side-curtain airbags
Seat Belts: Pretensioner front seat belts, LATCH system for child seats
Technology Features
Infotainment
Available Systems: Available with Ford's SYNC® voice-activated communications and entertainment system, SiriusXM Satellite Radio, and a premium audio system.
Driver Assistance
Parking Assistance: Optional rear parking sensors and rearview camera available on higher trim levels.
Connectivity
Sync Features: Bluetooth connectivity for hands-free calling and music streaming.
Maintenance
Service Intervals Engine
Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or synthetic oil).
Air Filter Replacement: Every 30,000 miles or 24 months.
Spark Plug Replacement: Every 100,000 miles (iridium-tipped spark plugs).
Coolant Flush Interval: Every 100,000 miles or 5 years, whichever comes first (using Ford Gold Coolant VC-10-A2).
Fluid Specifications
Engine Oil Type: SAE 5W-20 Synthetic Blend Motor Oil (meeting Ford Specification WSS-M2C204-A2)
Engine Oil Capacity: 6.0 quarts (5.7 liters) with filter change.
Brake Fluid Type: DOT 3 Motor Vehicle Brake Fluid
Power Steering Fluid Type: Ford Power Steering Fluid (Type F) or equivalent (meeting Ford Specification WSS-M2C204-A2).
Known Issues
Transmission Performance: Some owners have reported occasional rough shifting or hesitation from the 6F50 automatic transmission, particularly at lower speeds. This manual will provide diagnostic procedures for these symptoms.
Engine Idle Quality: Potential for rough idle or misfires can be related to intake manifold gaskets, throttle body issues, or ignition components. Comprehensive diagnostics are covered.
Suspension Noises: Worn control arm bushings or sway bar links can lead to knocking or rattling noises over uneven surfaces. Replacement procedures are detailed.
Vehicle History
Brand Heritage
Brand History: Ford Motor Company, established in 1903, has a long and storied history in automotive manufacturing, known for introducing iconic vehicles and innovations.
Model Evolution
Taurus Lineage: The Taurus nameplate has a significant history for Ford, dating back to its revolutionary aerodynamic design in the 1980s. The 2009 model represents the third generation of the revived Taurus nameplate, built on a global platform.
Production
Manufacturing Location: Chicago Assembly Plant, Illinois, USA
Model Introduction Year: The Ford Taurus was originally introduced for the 1986 model year. The model covered by this manual is part of the sixth generation (2008-2009), often referred to as the 'Fifth Generation Taurus' due to the naming convention changes.
Awards & Recognition
Recognitions
Initial Awards: While specific awards for the 2009 model year are limited, the Taurus has a history of receiving accolades for its design and comfort. The platform it uses (D3) was praised for its European influence.
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