Ford Territory TX STX Ghia (RWD & AWD) 2005-2009 Service & Repair Workshop Manual
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🏷️ Basic Information Identification Make: Ford Model: Territory Trim Levels Covered: TX, STX, Ghia Model Years: 2005, 2006, 2007, 2008, 2009 Drivetrain Variants: Rear-Wheel Drive (RWD), All-Wheel Drive (AWD) Codes Platform: Ford EA169 (derived from the EA169 platform shared with the Ford Falcon AU/BA/BF) 👋 Introduction Market Position Vehicle Type: Mid-size SUV/Crossover Target Audience: Families, individuals requiring a versatile vehicle with good towing and cargo capacity Competitive Analysis Competitors: Holden Adventra, Toyota Kluger, Nissan Pathfinder, Mitsubishi Pajero Key Features Unique Selling Points: Rear-wheel-drive biased platform offering car-like handling, Australian-designed and engineered, powerful inline-six engine option 📋 Manual Details Coverage Areas Manual Type: Factory Service & Repair Workshop Manual Language: English Format: Downloadable PDF Page Count Page Count Estimated: Hundreds of pages (specific count not provided, but described as comprehensive) Manual Type Usage Rights: Lifetime usage, unlimited installations on multiple devices Licensing: Full, unlimited version; no trial or expiry Format Compatibility: Windows and MAC operating systems 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Ignition System, Cooling System, Lubrication System Transmission Drivetrain: Automatic Transmission (e.g., 4-speed 4R70W, 6-speed 6R80 dependent on engine), Transfer Case (AWD models), Driveshafts, Differentials (Front & Rear), CV Joints/Boots Chassis: Suspension (Front & Rear), Steering System, Brakes (Front & Rear Disc Brakes, ABS), Wheels and Tires Electrical: Battery, Charging System, Starting System, Lighting System, Instrumentation, Power Accessories (Windows, Locks), Audio System, Climate Control System, Engine Control Module (ECM), Powertrain Control Module (PCM) Body: Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Seats, Glass Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication Repair: Engine overhaul, transmission repair/rebuild, brake system overhauls, suspension component replacement, electrical component repair, body panel repair Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, wiring diagrams for electrical diagnostics Technical Depth Diagnostic Level: Advanced diagnostics, including symptom-based troubleshooting, diagnostic trouble code (DTC) retrieval and interpretation, and component testing procedures Rebuild Procedures: Detailed step-by-step instructions for engine, transmission, and major component rebuilds, including torque specifications, clearances, and assembly sequences Special Tools: Identification and usage of specialized tools required for specific repair and diagnostic procedures 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable PDF, allowing for quick information retrieval Print Quality Printability: Full page or selective page printing capability Binding Type Binding: Digital download (no physical binding) Paper Type Paper Quality Description: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 4.0L Barra Inline-Six (Naturally Aspirated) Engine Code: Barra 260 (or similar variant depending on exact build) Displacement: 3984 cc Bore X Stroke: 92.26 mm x 99.31 mm Compression Ratio: 9.5:1 (typical for Barra 260) Horsepower: Approx. 200-230 kW (190-225 kW for naturally aspirated Barra, varies with specific tune) Torque: Approx. 380-400 Nm (380-400 Nm for naturally aspirated Barra, varies with specific tune) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded Petrol (ULP), potentially E-Gas (LPG) compatible on some later models Engine Features Valve Train: SOHC (Single Overhead Camshaft) with 2 valves per cylinder Block Material: Cast Iron Head Material: Aluminum Performance 0 To 100 Km H: Approx. 7.5 - 8.5 seconds (RWD/AWD, varies with conditions) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (e.g., 4R70W or similar Ford unit) Optional Transmission Type Later Models: 6-speed Automatic (e.g., 6R80, potentially on later models or specific engine variants) Features Transmission Control: Electronic control with adaptive shift logic Fluid Specification Transmission Fluid Type: Mercon V (for 4R70W) or specified fluid for 6R80 (refer to manual for exact specification) 📐 Dimensions Exterior Length: Approx. 4806 mm Width: Approx. 1873 mm Height: Approx. 1742 mm Wheelbase: Approx. 2987 mm Cargo Cargo Volume Seats Up: Approx. 883 litres Cargo Volume Seats Down: Approx. 2031 litres Weights Kerb Weight: Approx. 1960 - 2050 kg (varies with RWD/AWD and trim) Gross Vehicle Weight: Approx. 2650 kg Towing Capacity Braked: Up to 2300 kg Towing Capacity Unbraked: Up to 750 kg 🛡️ Safety Features Ratings Ancap Rating: Likely 4 or 5 star ANCAP rating (for models tested during that period) Active Features Braking System: Front ventilated discs, Rear solid or ventilated discs (depending on variant), ABS with EBD (Electronic Brakeforce Distribution) Traction Control: Standard on AWD models, optional or standard on RWD models Electronic Stability Control: Standard on later models and AWD variants Passive Features Airbags: Driver and front passenger airbags, optional side curtain airbags Seatbelts: Pre-tensioned seatbelts with load limiters Chassis Structure: Reinforced safety cell structure 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with multiple speaker configurations, potentially with steering wheel controls on higher trims Climate Control: Manual or dual-zone automatic climate control Driver Assistance Cruise Control: Standard across most trims Connectivity Auxiliary Input: Likely available on some later models or as an aftermarket addition 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 6 months, whichever comes...
Battery, Charging System, Starting System, Lighting System, Instrumentation, Power Accessories (Windows, Locks), Audio System, Climate Control System, Engine Control Module (ECM), Powertrain Control Module (PCM)
Body:
Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Seats, Glass
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication
Repair:
Engine overhaul, transmission repair/rebuild, brake system overhauls, suspension component replacement, electrical component repair, body panel repair
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation, wiring diagrams for electrical diagnostics
Technical Depth
Diagnostic Level:
Advanced diagnostics, including symptom-based troubleshooting, diagnostic trouble code (DTC) retrieval and interpretation, and component testing procedures
Rebuild Procedures:
Detailed step-by-step instructions for engine, transmission, and major component rebuilds, including torque specifications, clearances, and assembly sequences
Special Tools:
Identification and usage of specialized tools required for specific repair and diagnostic procedures
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable PDF, allowing for quick information retrieval
Print Quality
Printability:
Full page or selective page printing capability
Binding Type
Binding:
Digital download (no physical binding)
Paper Type
Paper Quality Description:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4.0L Barra Inline-Six (Naturally Aspirated)
Engine Code:
Barra 260 (or similar variant depending on exact build)
Displacement:
3984 cc
Bore X Stroke:
92.26 mm x 99.31 mm
Compression Ratio:
9.5:1 (typical for Barra 260)
Horsepower:
Approx. 200-230 kW (190-225 kW for naturally aspirated Barra, varies with specific tune)
Torque:
Approx. 380-400 Nm (380-400 Nm for naturally aspirated Barra, varies with specific tune)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Petrol (ULP), potentially E-Gas (LPG) compatible on some later models
Engine Features
Valve Train:
SOHC (Single Overhead Camshaft) with 2 valves per cylinder
Block Material:
Cast Iron
Head Material:
Aluminum
Performance
0 To 100 Km H:
Approx. 7.5 - 8.5 seconds (RWD/AWD, varies with conditions)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (e.g., 4R70W or similar Ford unit)
Optional
Transmission Type Later Models:
6-speed Automatic (e.g., 6R80, potentially on later models or specific engine variants)
Features
Transmission Control:
Electronic control with adaptive shift logic
Fluid Specification
Transmission Fluid Type:
Mercon V (for 4R70W) or specified fluid for 6R80 (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 4806 mm
Width:
Approx. 1873 mm
Height:
Approx. 1742 mm
Wheelbase:
Approx. 2987 mm
Cargo
Cargo Volume Seats Up:
Approx. 883 litres
Cargo Volume Seats Down:
Approx. 2031 litres
Weights
Kerb Weight:
Approx. 1960 - 2050 kg (varies with RWD/AWD and trim)
Gross Vehicle Weight:
Approx. 2650 kg
Towing Capacity Braked:
Up to 2300 kg
Towing Capacity Unbraked:
Up to 750 kg
🛡️ Safety Features
Ratings
Ancap Rating:
Likely 4 or 5 star ANCAP rating (for models tested during that period)
Active Features
Braking System:
Front ventilated discs, Rear solid or ventilated discs (depending on variant), ABS with EBD (Electronic Brakeforce Distribution)
Traction Control:
Standard on AWD models, optional or standard on RWD models
Electronic Stability Control:
Standard on later models and AWD variants
Passive Features
Airbags:
Driver and front passenger airbags, optional side curtain airbags
Seatbelts:
Pre-tensioned seatbelts with load limiters
Chassis Structure:
Reinforced safety cell structure
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with multiple speaker configurations, potentially with steering wheel controls on higher trims
Climate Control:
Manual or dual-zone automatic climate control
Driver Assistance
Cruise Control:
Standard across most trims
Connectivity
Auxiliary Input:
Likely available on some later models or as an aftermarket addition
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first (refer to manual for specific engine/oil type)
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on driving conditions
Spark Plug Replacement:
Typically around 100,000 km for standard spark plugs (refer to manual for specific type and interval)
Fluid Specifications
Engine Oil Type:
API SN/SP, SAE 10W-30 or 10W-40 (refer to manual for exact specification and capacity)
Coolant Type:
Ethylene glycol based coolant, usually Ford specified pink coolant
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual)
Known Issues
Common Wear Items:
Ball joints, control arm bushings, sway bar links, differential seals (especially on AWD models), rear main crankshaft seal leaks
Transmission Issues:
Potential for torque converter shudder or slipping on higher mileage transmissions, occasional issues with valve bodies
Electronics:
Occasional issues with interior electronics, climate control modules, or power window regulators
📚 Vehicle History
Brand Heritage
Ford Australia:
Ford Australia's significant presence in developing unique models for the local market
Model Evolution
First Generation:
The Ford Territory was Australia's first indigenous SUV, launched in 2004 based on the BA Falcon platform.
Facelifts:
Received minor updates during its production run, including the SY series (around 2005-2006) and subsequent SY II updates.
Production
Manufacturing Location:
Campbellfield, Victoria, Australia
Production Period:
2004 - 2011 (this manual covers the earlier part of this run)
🏆 Awards & Recognition
Recognitions
Car Of The Year:
Nominated or won various Australian automotive awards during its tenure
Ratings
Towing Award:
Often lauded for its towing capability in its class