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Geely CK Complete Workshop Service Repair Manual 2005 2006 2007 2008 2009 2010 2011 2012

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🏷️ Basic Information Identification Make: Geely Model: CK Model Alias: Geely CK, Geely CK Sedan, Geely CK Hatchback, CK1 Product Name: Geely CK Complete Workshop Service Repair Manual 2005-2012 Generation Primary Generation Years: 2005-2012 Codes Platform Code: Likely derived from Toyota B platform variants or similar compact car architectures of the era. 👋 Introduction Market Position Target Audience: Geely CK owners, DIY mechanics, independent repair shops. Value Proposition: Enables significant cost savings by empowering owners to perform their own maintenance and repairs. Competitive Analysis Competitive Advantage: Provides comprehensive coverage for specific model years, often scarce for vehicles of this segment and origin in readily available aftermarket formats. Key Features Ease Of Use: Features step-by-step instructions and illustrations for user-friendliness. Accessibility: Downloadable to multiple devices (PC, Mac, tablet, smartphone) for convenient access. Permanence: Yours to keep forever once downloaded. 📋 Manual Details Coverage Areas All Models Trims Engines Transmissions: Yes Page Count Estimated Page Count: Likely 800-1200+ pages (typical for comprehensive workshop manuals covering multiple model years and variants). Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing, lubrication, cooling. Fuel System: Fuel injection, fuel pump, fuel filter, fuel lines, injectors, throttle body. Ignition System: Spark plugs, ignition coils, ignition timing, sensors. Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes. Transmission Manual: Clutch, gearbox assembly, gears, synchromesh, shift mechanism, internal components. Transmission Automatic: If applicable, automatic transmission assembly, valve body, torque converter, internal components. Drivetrain: Axles, driveshafts, CV joints, differential. Suspension Front: Struts, springs, control arms, ball joints, bushings, wheel bearings. Suspension Rear: Shock absorbers, springs, trailing arms, bushings, sway bars. Steering System: Steering column, steering rack, power steering pump (if applicable), tie rods, steering linkage. Brake System: Brake calipers, rotors, pads, master cylinder, brake lines, parking brake, ABS (if equipped). Electrical System Overview: Wiring diagrams, component locations, fuse/relay box diagrams. Battery Charging System: Alternator, starter motor, battery. Lighting System: Headlights, taillights, interior lights, wiring. Instrumentation Gauges: Speedometer, tachometer, fuel gauge, warning lights. Climate Control HVAC: Air conditioning system, heater, ventilation, blower motor, controls. Body Exterior: Body panels, doors, hood, trunk lid, bumpers, glass, seals. Body Interior: Seats, dashboard, trim panels, carpeting, headliner. Safety Systems: Airbags, seat belts, structural safety. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement. Troubleshooting: Diagnostic procedures, common problems, fault finding guides. Engine Repair: Engine overhaul, component replacement, timing belt/chain replacement. Transmission Repair: Clutch replacement, gearbox disassembly/assembly, internal repairs. Brake Repair: Brake pad/rotor replacement, caliper service, bleeding the brake system. Suspension Steering Repair: Component replacement, alignment procedures (basic guidance). Electrical Diagnostics: Wiring troubleshooting, sensor testing, component replacement. Bodywork Repair: Panel replacement, dent repair, glass replacement. Climate Control Repair: Refrigerant service (with appropriate safety warnings), component replacement. Technical Depth Depth: Comprehensive, covering routine maintenance to major component overhaul. Includes detailed specifications and procedures. 📊 Manual Specifications File Format Digital Format: PDF Software Requirements: Adobe Reader (free) Print Quality Printability: Printable (individual pages or entire manual) Image Quality: High quality (implied by description, crucial for repair clarity) Binding Type Binding Type: N/A (Downloadable) Paper Type Paper Type: N/A (Downloadable) ⚙️ Engine Specifications Primary Engine Engine Displacement Common: Typically 1.3L and 1.5L (e.g., JL474Q series engines derived from Suzuki/Daihatsu designs). Performance Horsepower Range: Approximately 80-100 hp depending on engine variant. Torque Range: Approximately 100-130 Nm depending on engine variant. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded Gasoline Other Specs Engine Layout: Inline 4-cylinder Valvetrain: SOHC or DOHC (depending on specific engine) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 4-speed Automatic Transmission (availability may vary by market and year). Features Transmission Fluid Type: Manual: API GL-4, viscosity typically 75W-90 or 80W-90. Automatic: ATF Dexron-III or equivalent (check specific manual). 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Length Approximate Sedan: ~4330 mm Width Approximate: ~1690 mm Height Approximate: ~1450 mm Weights Curb Weight Approximate: ~1050-1150 kg 🛡️ Safety Features Ratings Crash Test Ratings: Limited public data for early models, likely comparable to other entry-level compacts of its era. Manual will detail safety system design. Active Features ABS Availability: Optional on some trims/years. Ebd Availability: Often coupled with ABS if equipped. Passive Features Airbags: Driver and front passenger airbags standard on most models, side airbags may be optional. Seat Belts: Three-point seat belts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette player; speaker count varies by trim. Driver Assistance Basic Driver Aids: Availability of ABS and EBD is model-dependent. No advanced driver-assistance systems (ADAS) expected. Connectivity Connectivity Features: Limited to basic audio inputs, if any. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000...
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Geely CK Complete Workshop Service Repair Manual 2005 2006 2007 2008 2009 2010 2011 2012
🏷️ Basic Information
Identification
Make:
Geely
Model:
CK
Model Alias:
Geely CK, Geely CK Sedan, Geely CK Hatchback, CK1
Product Name:
Geely CK Complete Workshop Service Repair Manual 2005-2012
Generation
Primary Generation Years:
2005-2012
Codes
Platform Code:
Likely derived from Toyota B platform variants or similar compact car architectures of the era.
👋 Introduction
Market Position
Target Audience:
Geely CK owners, DIY mechanics, independent repair shops.
Value Proposition:
Enables significant cost savings by empowering owners to perform their own maintenance and repairs.
Competitive Analysis
Competitive Advantage:
Provides comprehensive coverage for specific model years, often scarce for vehicles of this segment and origin in readily available aftermarket formats.
Key Features
Ease Of Use:
Features step-by-step instructions and illustrations for user-friendliness.
Accessibility:
Downloadable to multiple devices (PC, Mac, tablet, smartphone) for convenient access.
Permanence:
Yours to keep forever once downloaded.
📋 Manual Details
Coverage Areas
All Models Trims Engines Transmissions:
Yes
Page Count
Estimated Page Count:
Likely 800-1200+ pages (typical for comprehensive workshop manuals covering multiple model years and variants).
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing, lubrication, cooling.
Fuel System:
Fuel injection, fuel pump, fuel filter, fuel lines, injectors, throttle body.
Ignition System:
Spark plugs, ignition coils, ignition timing, sensors.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes.
Transmission Manual:
Clutch, gearbox assembly, gears, synchromesh, shift mechanism, internal components.
Transmission Automatic:
If applicable, automatic transmission assembly, valve body, torque converter, internal components.
Drivetrain:
Axles, driveshafts, CV joints, differential.
Suspension Front:
Struts, springs, control arms, ball joints, bushings, wheel bearings.
Suspension Rear:
Shock absorbers, springs, trailing arms, bushings, sway bars.
Steering System:
Steering column, steering rack, power steering pump (if applicable), tie rods, steering linkage.
Brake System:
Brake calipers, rotors, pads, master cylinder, brake lines, parking brake, ABS (if equipped).
Electrical System Overview:
Wiring diagrams, component locations, fuse/relay box diagrams.
Battery Charging System:
Alternator, starter motor, battery.
Lighting System:
Headlights, taillights, interior lights, wiring.
Instrumentation Gauges:
Speedometer, tachometer, fuel gauge, warning lights.
Climate Control HVAC:
Air conditioning system, heater, ventilation, blower motor, controls.
Body Exterior:
Body panels, doors, hood, trunk lid, bumpers, glass, seals.
Body Interior:
Seats, dashboard, trim panels, carpeting, headliner.
Safety Systems:
Airbags, seat belts, structural safety.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement.
Troubleshooting:
Diagnostic procedures, common problems, fault finding guides.
Engine Repair:
Engine overhaul, component replacement, timing belt/chain replacement.
Transmission Repair:
Clutch replacement, gearbox disassembly/assembly, internal repairs.
Brake Repair:
Brake pad/rotor replacement, caliper service, bleeding the brake system.
Suspension Steering Repair:
Component replacement, alignment procedures (basic guidance).
Electrical Diagnostics:
Wiring troubleshooting, sensor testing, component replacement.
Bodywork Repair:
Panel replacement, dent repair, glass replacement.
Climate Control Repair:
Refrigerant service (with appropriate safety warnings), component replacement.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major component overhaul. Includes detailed specifications and procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Software Requirements:
Adobe Reader (free)
Print Quality
Printability:
Printable (individual pages or entire manual)
Image Quality:
High quality (implied by description, crucial for repair clarity)
Binding Type
Binding Type:
N/A (Downloadable)
Paper Type
Paper Type:
N/A (Downloadable)
⚙️ Engine Specifications
Primary Engine
Engine Displacement Common:
Typically 1.3L and 1.5L (e.g., JL474Q series engines derived from Suzuki/Daihatsu designs).
Performance
Horsepower Range:
Approximately 80-100 hp depending on engine variant.
Torque Range:
Approximately 100-130 Nm depending on engine variant.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Gasoline
Other Specs
Engine Layout:
Inline 4-cylinder
Valvetrain:
SOHC or DOHC (depending on specific engine)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission Type:
4-speed Automatic Transmission (availability may vary by market and year).
Features
Transmission Fluid Type:
Manual: API GL-4, viscosity typically 75W-90 or 80W-90. Automatic: ATF Dexron-III or equivalent (check specific manual).
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback
Length Approximate Sedan:
~4330 mm
Width Approximate:
~1690 mm
Height Approximate:
~1450 mm
Weights
Curb Weight Approximate:
~1050-1150 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited public data for early models, likely comparable to other entry-level compacts of its era. Manual will detail safety system design.
Active Features
ABS Availability:
Optional on some trims/years.
Ebd Availability:
Often coupled with ABS if equipped.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models, side airbags may be optional.
Seat Belts:
Three-point seat belts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player; speaker count varies by trim.
Driver Assistance
Basic Driver Aids:
Availability of ABS and EBD is model-dependent. No advanced driver-assistance systems (ADAS) expected.
Connectivity
Connectivity Features:
Limited to basic audio inputs, if any.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, whichever comes first (refer to manual for precise interval).
Timing Belt Replacement:
Crucial service, typically recommended every 60,000-100,000 km or 4-6 years, depending on engine and material. Critical to follow manual's recommendation.
Fluid Specifications
Engine Oil Type:
API SJ/SL or higher, viscosity typically 5W-30 or 10W-40 (check manual for exact specification and capacity).
Coolant Type:
Ethylene glycol based antifreeze (e.g., HOAT or OAT type, usually green or red). Capacity around 5-6 liters. Check manual for specific type and interval.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual).
Known Issues
Common Wear Items:
Suspension bushings, engine mounts, clutch components, brake wear items, exhaust system components.
Potential Electrical Quirks:
Minor electrical gremlins can occur with age, often related to grounding points or connectors. Wiring diagrams in manual are essential.
Timing Belt Failure Risk:
High risk of catastrophic engine damage if timing belt breaks or skips. Strict adherence to replacement intervals is vital.
📚 Vehicle History
Brand Heritage
Manufacturer:
Geely Automobile Holdings Limited, a major Chinese automotive manufacturer.
Model Evolution
Development Basis:
The Geely CK was developed with significant influence from Japanese compact car designs, particularly from Toyota. This influence is evident in its platform, powertrain, and overall styling.
Production
Production Period:
Produced roughly from 2003/2004 through the early 2010s, with the manual covering the 2005-2012 facelifted/updated versions.
Manufacturing Locations:
Primarily manufactured in China.
🏆 Awards & Recognition
Recognitions
Awards Certifications:
No widely publicized awards or specific safety certifications are typically associated with this model in major Western markets. The manual provides technical data, not marketing awards.
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