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GEELY MK 2010-2012 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Geely Model: MK Model Generation: MK Series (JL7132U, JL7132HU, JL7152U, JL7152HU, JL7162U) Production Years Covered: 2010-2012 Vehicle Type: Sedan Body Styles Covered: 4-door Sedan 👋 Introduction Market Position Vehicle Segment: Subcompact to compact sedan segment, often positioned as an affordable and practical personal transportation option. Competitive Analysis Competitors: Competed with similarly priced vehicles from brands like BYD, Chery, and potentially entry-level models from established Asian manufacturers in its primary markets. Key Features Value Proposition: Designed to offer a balance of functionality, fuel efficiency, and cost-effectiveness for budget-conscious consumers. Target Market: Emerging markets and individuals seeking reliable, no-frills transportation. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive factory workshop service and repair Target Audience: Geely Authorized Service Technicians, Professional Mechanics, DIY Enthusiasts Page Count Estimated Pages: Varies by specific engine/transmission, but factory manuals are typically extensive (often 1000+ pages for a complete set). Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: PDF Distribution: Digital PDF, allowing for easy searching, printing of specific sections, and accessibility on various devices. 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, timing, lubrication, cooling. Engine Electrical: Ignition system, starting system, charging system, sensors, actuators, ECU diagnostics. Emissions Control: Emission control systems, catalytic converter, EGR, EVAP. Fuel System: EFI system, fuel pump, injectors, fuel filter, fuel pressure regulator. Clutch: Clutch assembly, master cylinder, slave cylinder, hydraulic system. Transmission Transaxle: Manual transaxle service, disassembly, assembly, gear selection, lubrication. Driveshaft Axle: Driveshaft, constant velocity (CV) joints, axle shafts, differential. Suspension: Front and rear suspension components, struts, shock absorbers, control arms, springs, bushings. Steering: Steering rack, power steering system, steering column, wheel alignment. Restraints: Airbag system, seat belts, SRS module diagnostics. Brake System: Front and rear brakes (disc/drum), ABS, brake lines, master cylinder, calipers, pads, rotors. Body Interior: Interior trim, dashboard, seats, door panels, headliner. Body Exterior: Exterior panels, bumpers, doors, hood, trunk, glass, mirrors. Body Electrical: Lighting systems (headlights, taillights, interior), power windows, locks, mirrors, wipers, horn. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant. Procedures Included Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), circuit diagrams. Maintenance Procedures: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication. Repair Procedures: Step-by-step repair instructions for all major systems, including component replacement and adjustments. Overhaul Procedures: Complete engine and transmission rebuild procedures. Installation Procedures: Installation guidelines for specific components and accessories. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, crucial for troubleshooting electrical faults. Tightening Torques: Detailed torque specifications for all critical fasteners, essential for proper assembly and component lifespan. Technical Depth Depth: Factory-level detail for diagnostics, repairs, and overhauls. Includes torque specifications, clearances, and tolerances. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable, enabling quick information retrieval. Print Quality Print Readability: Designed for clarity, suitable for professional printing. Binding Type Binding: Not applicable (PDF format) Paper Type Paper Quality: Not applicable (PDF format) ⚙️ Engine Specifications Primary Engine Engine Options: 1.3L, 1.5L, 1.6L EFI (Electronic Fuel Injection) Engine Configuration: Inline 4-cylinder (typical for these displacements) Performance Horsepower Range: Approximately 80-110 HP, depending on displacement and specific tuning. Torque Range: Approximately 100-140 Nm, depending on displacement and tuning. Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Engine Code Examples Common Engine Codes: Specific engine codes would be detailed within the manual, but likely designated by displacement and build variant. 🔧 Transmission Standard Transmission Type: Manual Transmission (standard for the era and segment) Optional Transmission Options: Likely an automatic transmission option was available for some variants, but the primary focus is manual. Features Gears: Typically 5-speed manual transmission. Fluid Specifications Transmission Fluid Type: Manual Transmission Fluid (MTF) - specific API GL-4 or GL-5 specification would be in the manual, with common viscosity like 75W-90 or 80W-90. 📐 Dimensions Exterior Body Style: 4-door Sedan Wheelbase Approximate: Around 2600-2650 mm (typical for a compact sedan of this era). Length Approximate: Around 4300-4450 mm. Width Approximate: Around 1700-1720 mm. Height Approximate: Around 1400-1450 mm. Weights Curb Weight Range: Approximately 1100-1250 kg, depending on engine and equipment. 🛡️ Safety Features Ratings Crash Test Data: Limited public data for this specific model from major international agencies like NHTSA or Euro NCAP. Local market ratings would be more relevant. Active Features Active Safety Systems: Anti-lock Braking System (ABS) likely available as an option or standard on higher trims. EBD (Electronic Brakeforce Distribution) may be paired with ABS. Passive Features Passive Safety Systems: Front airbags for driver and passenger. Seat belts with pretensioners. Potential for side-impact beams in doors. 💡 Technology Features Infotainment Infotainment System: Basic infotainment system typically including an AM/FM radio, CD player, and possibly an auxiliary input. Limited advanced features expected for the model years. Driver Assistance Driver Assistance Features: Limited. Primarily focused on foundational safety systems...
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GEELY MK 2010-2012 Factory Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Geely
Model:
MK
Model Generation:
MK Series (JL7132U, JL7132HU, JL7152U, JL7152HU, JL7162U)
Production Years Covered:
2010-2012
Vehicle Type:
Sedan
Body Styles Covered:
4-door Sedan
👋 Introduction
Market Position
Vehicle Segment:
Subcompact to compact sedan segment, often positioned as an affordable and practical personal transportation option.
Competitive Analysis
Competitors:
Competed with similarly priced vehicles from brands like BYD, Chery, and potentially entry-level models from established Asian manufacturers in its primary markets.
Key Features
Value Proposition:
Designed to offer a balance of functionality, fuel efficiency, and cost-effectiveness for budget-conscious consumers.
Target Market:
Emerging markets and individuals seeking reliable, no-frills transportation.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive factory workshop service and repair
Target Audience:
Geely Authorized Service Technicians, Professional Mechanics, DIY Enthusiasts
Page Count
Estimated Pages:
Varies by specific engine/transmission, but factory manuals are typically extensive (often 1000+ pages for a complete set).
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Distribution:
Digital PDF, allowing for easy searching, printing of specific sections, and accessibility on various devices.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, timing, lubrication, cooling.
Engine Electrical:
Ignition system, starting system, charging system, sensors, actuators, ECU diagnostics.
Emissions Control:
Emission control systems, catalytic converter, EGR, EVAP.
Fuel System:
EFI system, fuel pump, injectors, fuel filter, fuel pressure regulator.
Clutch:
Clutch assembly, master cylinder, slave cylinder, hydraulic system.
Transmission Transaxle:
Manual transaxle service, disassembly, assembly, gear selection, lubrication.
Driveshaft Axle:
Driveshaft, constant velocity (CV) joints, axle shafts, differential.
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, springs, bushings.
Steering:
Steering rack, power steering system, steering column, wheel alignment.
Restraints:
Airbag system, seat belts, SRS module diagnostics.
Brake System:
Front and rear brakes (disc/drum), ABS, brake lines, master cylinder, calipers, pads, rotors.
Body Interior:
Interior trim, dashboard, seats, door panels, headliner.
Body Exterior:
Exterior panels, bumpers, doors, hood, trunk, glass, mirrors.
Body Electrical:
Lighting systems (headlights, taillights, interior), power windows, locks, mirrors, wipers, horn.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant.
Procedures Included
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), circuit diagrams.
Maintenance Procedures:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication.
Repair Procedures:
Step-by-step repair instructions for all major systems, including component replacement and adjustments.
Overhaul Procedures:
Complete engine and transmission rebuild procedures.
Installation Procedures:
Installation guidelines for specific components and accessories.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, crucial for troubleshooting electrical faults.
Tightening Torques:
Detailed torque specifications for all critical fasteners, essential for proper assembly and component lifespan.
Technical Depth
Depth:
Factory-level detail for diagnostics, repairs, and overhauls. Includes torque specifications, clearances, and tolerances.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable, enabling quick information retrieval.
Print Quality
Print Readability:
Designed for clarity, suitable for professional printing.
Binding Type
Binding:
Not applicable (PDF format)
Paper Type
Paper Quality:
Not applicable (PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
1.3L, 1.5L, 1.6L EFI (Electronic Fuel Injection)
Engine Configuration:
Inline 4-cylinder (typical for these displacements)
Performance
Horsepower Range:
Approximately 80-110 HP, depending on displacement and specific tuning.
Torque Range:
Approximately 100-140 Nm, depending on displacement and tuning.
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Engine Code Examples
Common Engine Codes:
Specific engine codes would be detailed within the manual, but likely designated by displacement and build variant.
🔧 Transmission
Standard
Transmission Type:
Manual Transmission (standard for the era and segment)
Optional
Transmission Options:
Likely an automatic transmission option was available for some variants, but the primary focus is manual.
Features
Gears:
Typically 5-speed manual transmission.
Fluid Specifications
Transmission Fluid Type:
Manual Transmission Fluid (MTF) - specific API GL-4 or GL-5 specification would be in the manual, with common viscosity like 75W-90 or 80W-90.
📐 Dimensions
Exterior
Body Style:
4-door Sedan
Wheelbase Approximate:
Around 2600-2650 mm (typical for a compact sedan of this era).
Length Approximate:
Around 4300-4450 mm.
Width Approximate:
Around 1700-1720 mm.
Height Approximate:
Around 1400-1450 mm.
Weights
Curb Weight Range:
Approximately 1100-1250 kg, depending on engine and equipment.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data for this specific model from major international agencies like NHTSA or Euro NCAP. Local market ratings would be more relevant.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS) likely available as an option or standard on higher trims. EBD (Electronic Brakeforce Distribution) may be paired with ABS.
Passive Features
Passive Safety Systems:
Front airbags for driver and passenger. Seat belts with pretensioners. Potential for side-impact beams in doors.
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment system typically including an AM/FM radio, CD player, and possibly an auxiliary input. Limited advanced features expected for the model years.
Driver Assistance
Driver Assistance Features:
Limited. Primarily focused on foundational safety systems like ABS and airbags if equipped.
Connectivity
Connectivity Options:
Basic connectivity may include an auxiliary audio input. Bluetooth or advanced smartphone integration not typically found on these models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 km to 7,500 km (3,000 to 5,000 miles) or every 6 months, whichever comes first. Consult manual for exact specification.
Timing Belt Interval:
Critical component. Likely in the range of 60,000 km to 100,000 km (40,000 to 60,000 miles). The manual will specify the exact interval and replacement of associated components like tensioners and water pump.
Transmission Fluid Change:
Manual transmission fluid typically recommended for inspection at 20,000 km (12,500 miles) and replacement every 60,000 km to 100,000 km (40,000 to 60,000 miles).
Fluid Specifications
Engine Oil Type:
API SN/SM/SL or ILSAC GF-5/GF-4, viscosity typically 5W-30 or 10W-40 depending on climate. Exact specification is crucial and found in the manual.
Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. Color and specific type (e.g.,IAT or OAT) would be in the manual.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Regular flushing and replacement are recommended as per the manual.
Known Issues
Common Wear Items:
As with many vehicles of this age and segment, potential common wear items may include clutch components, suspension bushings, exhaust system components, and some electrical sensors.
Specific Model Concerns:
While the manual focuses on factory specifications, common knowledge of the model might point to electrical connector integrity, minor interior trim fitment, and engine accessory belt wear. These are generally addressable with this comprehensive manual.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Geely Auto is a Chinese automotive manufacturer founded in 1986, headquartered in Hangzhou, Zhejiang.
Model Evolution
Mk Series Development:
The MK series represents Geely's effort to produce a globally competitive compact sedan, evolving from earlier models. It often shared platform elements or was inspired by contemporary global compact car designs.
Production
Manufacturing Location:
Primarily manufactured in China for domestic and export markets.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific industry awards for the Geely MK are not widely publicized in major international automotive press. Its success was primarily market-specific.
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