The Gilera Fuoco 500 I.E., produced from 2007 onward, is a distinctive maxi-scooter renowned for its innovative three-wheel configuration, powerful 493cc liquid-cooled engine, and advanced parallelogram linkage front suspension. This Italian-engineered machine offers a unique blend of stability and maneuverability, making it suitable for urban commuting and touring. With 40 horsepower and a focus on performance-oriented design, the Fuoco 500 I.E. stands out in its segment, competing with models like the Piaggio MP3 500 and Yamaha TMAX 500. Its robust construction and emphasis on rider experience are hallmarks of Gilera's long heritage in motorcycle manufacturing. This comprehensive factory service repair workshop manual provides in-depth guidance for all maintenance, servicing, and troubleshooting procedures for the Gilera Fuoco 500 I.E. Covering over 300 pages with detailed photos and diagrams, it addresses every aspect of the vehicle, from complete engine overhauls and fuel injection systems to transmission servicing, chassis repairs, and electrical diagnostics. The manual is designed for DIY enthusiasts, independent repair shops, and professional technicians, offering clear instructions for component disassembly, reassembly, part replacement, and essential diagnostic procedures. It serves as an indispensable resource for ensuring the optimal performance and longevity of your Gilera Fuoco 500 I.E. 🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 I.E. Year: 2007-Onward Product Type: Service Repair Workshop Manual Format: PDF Download 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, urban mobility, touring Competitive Analysis Key Competitors: Piaggio MP3 500, Yamaha TMAX 500, Suzuki Burgman 650 Key Features Distinctive Features: Three-wheel configuration, powerful 500cc engine, advanced suspension system Manual Purpose Target Audience: DIY enthusiasts, independent repair shops, professional technicians 📋 Manual Details Coverage Areas Primary Coverage: All repairs, servicing, and troubleshooting procedures Content Detail: Hundreds of pages with detailed photos and diagrams Page Count Estimated Pages: 300+ Manual Type Type: Factory Service Repair Workshop Manual Language Primary Language: English Format Digital Format: PDF Licensing Usage License: Lifetime use, unlimited devices Renewal Policy: No renewal fees Compatibility Operating Systems: Windows and macOS compatible 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnostics, fuel injection (I.E.), ignition system, lubrication, cooling system Transmission: Automatic transmission (CVT) service, inspection, fluid service, internal components Chassis And Frame: Frame inspection, welding, repairs, front suspension (including parallelogram linkage), rear suspension Braking System: Front and rear brake systems, disc brake servicing, hydraulic system bleeding, caliper and master cylinder repair Electrical System: Wiring diagrams, battery maintenance, charging system, starter system, lighting, instrumentation, electronic control unit (ECU) diagnostics Fuel System: Fuel tank, fuel pump, fuel lines, fuel injector cleaning and testing, fuel pressure regulation Body And Trim: Body panel removal and installation, fairings, seat, storage compartment, mirrors Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, fluid level checks Troubleshooting: Diagnostic flowcharts, common fault identification, symptom-based troubleshooting Repair: Component disassembly, reassembly, part replacement, torque specifications Diagnostics: ECU fault code retrieval and interpretation, sensor testing, actuator testing Suspension Adjustment: Front and rear suspension inspection and adjustment procedures Tire Replacement: Tire removal, installation, and balancing procedures Electrical Component Testing: Testing of starter motor, alternator, regulators, lights, and sensors. Technical Depth Depth: Comprehensive from basic service to complete engine rebuilds and electrical system diagnosis Diagrams Visual Aids: Detailed photos, exploded diagrams, wiring schematics 📊 Manual Specifications File Format File Type: PDF Print Quality Print Ability: Printable pages (single or full manual) Binding Type Binding Style: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled Displacement: 493 cc Bore X Stroke: 94 mm x 71 mm Compression Ratio: 10.5:1 Performance Horsepower: 40 hp (29.4 kW) @ 7,250 rpm Torque: 46.4 Nm (34.2 lb-ft) @ 5,250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (I.E.) Ignition Ignition System: Electronic ignition with variable timing Lubrication Oil Type: SAE 10W-40 Synthetic Motorcycle Oil (API SG or higher, JASO MA) Oil Capacity: 1.7 liters (1.8 US qt) Cooling System Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (50/50 mix with distilled water) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Optional Transmission: N/A Features Drive System: Belt drive to rear wheels Fluid Specifications Transmission Fluid: Specific CVT Fluid (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 2,150 mm (84.6 in) Width: Approx. 800 mm (31.5 in) at handlebars Height: Approx. 1,480 mm (58.3 in) to seat Weights Dry Weight: Approx. 270 kg (595 lbs) Gross Vehicle Weight Rating: Approx. 485 kg (1069 lbs) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter, not typically subjected to automotive crash tests) Active Features Braking: Front: Dual 240 mm discs with 4-piston calipers; Rear: 240 mm disc with 2-piston caliper. Linked braking system. Passive Features Lighting: Halogen headlight, LED taillight and turn signals 💡 Technology Features Infotainment Instrumentation: Digital and analog display with speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and...