The Fuoco 500 I.E. is a high-performance three-wheeled scooter, launched in 2007 and produced through 2011. This model, powered by the Master 500 engine, is known for its robust engineering and dynamic riding experience, distinguishing itself in the competitive three-wheeled scooter market. Its design emphasizes stability and performance, making it a unique offering for riders seeking an engaging and capable machine. This comprehensive workshop service repair manual provides detailed information for the Fuoco 500 I.E. covering the years 2007 to 2011. It encompasses all aspects of maintenance, troubleshooting, and repair for the mechanical, electrical, and chassis systems. The manual is designed to assist owners, mechanics, and technicians in performing all service procedures, from routine maintenance to complex repairs, ensuring the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 I.E. Model Variant: 500 I.E. Body Style: Three-wheeled scooter Generation Launch Year: 2007 Codes Engine Code Group: Master 500 👋 Introduction Market Position Segment: High-performance, three-wheeled scooter Target Audience: Gilera Fuoco 500 I.E. owners, independent repair shops, enthusiasts Competitive Analysis Key Competitors: Piaggio MP3 (250/300/500), Yamaha TMAX (500/530), Suzuki Burgman (400/650) Key Features Value Proposition: Enables owners to perform DIY repairs and maintenance, saving significant costs compared to dealership service. Ease Of Use: Features step-by-step instructions and pictures for simplified repair processes. Accessibility: Downloadable and accessible on multiple digital devices, providing on-the-go reference. 📋 Manual Details Coverage Areas Years Covered: 2007, 2008, 2009, 2010, 2011 Page Count Estimated Pages: Extensive (Specific count not provided, but described as 'Complete' and 'A-Z') Manual Type Type: Complete Workshop Service Repair Manual Language Language: English (Assumed based on product description and common manual languages) Format Format: PDF Download 📖 Manual Coverage Systems Covered Mechanical Systems: Engine, Fuel System, Transmission, Suspension, Steering, Brakes, Exhaust Electrical Systems: Ignition, Lighting, Instrumentation, Battery, Starter, Charging System, ECU Chassis And Body: Frame, Body Panels, Seats, Fairings, Wheels, Tires Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, valve adjustments Troubleshooting: Diagnostic procedures, fault finding, common problems and solutions Repair: Component removal and installation, component overhaul, system repairs Disassembly And Assembly: Step-by-step instructions for complete disassembly and reassembly of major components Technical Depth Depth: Comprehensive (Covers all service and repair procedures A-Z, from basic to advanced) 📊 Manual Specifications File Format Compatibility: All PC & MAC Computers, Tablets, Smartphones Required Software: Adobe Reader (Free download available) Print Quality Printability: Printable (Individual pages, chapters, or entire manual) Binding Type Binding: Digital (PDF Download) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, liquid-cooled, 4-valve, DOHC single-cylinder Displacement: 492.7 cc Bore X Stroke: 94 mm x 87.5 mm (approximate, requires specific manual verification) Compression Ratio: 10.8:1 (approximate, requires specific manual verification) Performance Max Power: 30.6 kW (41 hp) @ 7,250 rpm Max Torque: 43 Nm @ 5,750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (I.E.) Fuel Type: Unleaded Gasoline (95 RON recommended) Ignition Ignition System: Electronic ignition system with variable ignition timing Cooling System Cooling Type: Liquid Cooling Lubrication Oil Type Recommendation: SAE 5W-40 synthetic motorcycle oil (API SG or higher, JASO MA) Oil Capacity With Filter: Approx. 1.7 liters (Requires specific manual verification) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch Type: Automatic centrifugal clutch Features Drive System: Belt drive to rear wheel 📐 Dimensions Exterior Length: 2,180 mm (approximate, requires specific manual verification) Width: 770 mm (approximate, requires specific manual verification) Height: 1,490 mm (approximate, requires specific manual verification) Weights Dry Weight: Approx. 275 kg (requires specific manual verification) Gross Vehicle Weight Rating: Approx. 450 kg (requires specific manual verification) Cargo Underseat Storage: Yes (designed for helmets) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter segment, typically not rated by standard automotive crash test agencies) Active Features Braking System: Front: Dual hydraulic disc brakes; Rear: Single hydraulic disc brake. ABS available on certain variants. Suspension System: Front: Articulated parallelogram front suspension with independent wheel travel; Rear: Twin shock absorbers with adjustable pre-load. Lighting: Halogen headlights, LED tail light and indicators (model dependent) Passive Features Seat Belts: N/A Airbags: N/A 💡 Technology Features Infotainment Instrument Cluster: Digital and analog display including speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and warning lights. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some models for enhanced safety. Connectivity Charging Port: Optional 12V power socket for charging devices (standard on some versions). 🔧 Maintenance Service Intervals Engine Oil Change: Every 6,000 km or 12 months (whichever comes first) - requires specific manual verification Oil Filter Replacement: Every 6,000 km or 12 months (coinciding with oil change) - requires specific manual verification Air Filter Cleaning/Replacement: Every 6,000 km (check and clean), replace as needed - requires specific manual verification Spark Plug Replacement: Every 12,000 km or as indicated by wear - requires specific manual...