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GILERA FUOCO 500 Service Manual 2006 2007 2008 2009 2010

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🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 Model Designation: Fuoco 500 ie LT Generation Generation: First Generation Codes Chassis Code: M700 Engine Code: M701 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics Value Proposition: Cost-effective solution for vehicle maintenance and repair, comprehensive and detailed Competitive Analysis Differentiation: Combines workshop repair manual and OEM part catalogue, instant download, high level of detail with photos and illustrations Key Features Instruction Format: Step-by-step instructions, numbered instructions, detailed substeps, notes, cautions, warnings Illustrations: Hundreds of photos and illustrations, enlarged insets for detailed part examination Navigation: Numbered table of contents, fully indexed, searchable text Delivery: Instant download, no shipping costs 📋 Manual Details Coverage Areas Covered Years: 2006, 2007, 2008, 2009, 2010 Covered Models: Gilera Fuoco 500 all versions Page Count Page Count: Not Specified (PDF document size implies extensive coverage) Manual Type Manual Type: Workshop Service Repair Manual and OEM Part Catalogue Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system Fuel System: Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, fuel lines Ignition System: ECU, spark plugs, ignition coils Transmission: Automatic transmission (CVT), clutch, final drive, drive belts Brakes: Hydraulic system, brake calipers, discs, master cylinders, ABS system (if equipped) Suspension: Front suspension (double A-arm), rear suspension, shock absorbers, springs, swingarm Steering: Handlebar assembly, steering column, linkages Electrical: Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, fuses, relays Bodywork: Fairings, seat, fuel tank, body panels, storage compartments Exhaust System: Exhaust manifold, catalytic converter, muffler Procedures Included Maintenance: Routine checks, oil changes, filter replacements, brake fluid replacement, coolant checks, tire pressure, belt inspection Troubleshooting: Diagnostic procedures, common faults and their solutions, fault codes Repair: Step-by-step instructions for component disassembly, repair, and reassembly Electrical Diagnostics: Detailed wiring diagrams, testing procedures for electrical components Part Identification: OEM part numbers for all components, exploded views Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and chassis rebuilds, with detailed OEM specifications 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes Printable: Yes (All pages printable) Print Quality Image Enhancement: Images can be blown up and printed enlarged Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Compatibility Operating Systems: All Windows (7, Vista 32/64, XP, ME, 98, NT, 2000 etc.) and Mac computers Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, 4-valve, SOHC, fuel-injected Displacement: 492.7 cc Bore X Stroke: 94 mm x 71 mm Cooling System: Liquid-cooled Performance Horsepower: Approx. 33.3 HP (24.5 kW) at 7000 rpm Torque: Approx. 37.6 Nm (27.7 lb-ft) at 5250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Keihin ECU Fuel Type: Unleaded gasoline Lubrication System Oil Type: API SG/SH/SJ or higher, SAE 5W-40 synthetic (refer to manual for exact specification) Oil Capacity: Approx. 1.5 - 1.7 liters (refer to manual for exact capacity and procedure) 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Drive System: Belt drive Features Transmission Fluid: Refer to manual for specific fluid type and capacity for final drive/gearbox 📐 Dimensions Exterior Length: Approx. 2270 mm (89.4 in) Width: Approx. 820 mm (32.3 in) Height: Approx. 1360 mm (53.5 in) Weights Dry Weight: Approx. 220 kg (485 lbs) Gross Vehicle Weight Rating: Not specified in product info, refer to manual Fuel Tank Capacity: Approx. 12 liters (3.2 US gal) 🛡️ Safety Features Ratings Crash Safety: Not applicable/rated like a car; manual covers mechanical and electrical safety aspects Active Features Braking System: Linked braking system (LT - Long Ride), ABS (on some models/versions, refer to manual) Lighting: Halogen headlights, LED taillight and indicators (model dependent) Passive Features Chassis Design: Integrated frame design for stability and rider protection Warning Indicators: Included in the instrumentation and electrical system coverage 💡 Technology Features Infotainment Instrumentation: Digital dashboard with speedometer, tachometer, fuel gauge, odometer, trip meter, engine temp, and warning lights Driver Assistance ABS: Anti-lock Braking System available on certain versions (LT model often includes it) Connectivity Vehicle Diagnostics: On-board diagnostics capabilities, detailed in the manual's electrical section 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 km or 1 year (refer to manual for precise interval and conditions) Air Filter Cleaning/Replacement: Every 5,000 km (refer to manual for specific interval) Drive Belt Inspection/Replacement: Inspect every 10,000 km, replace as needed (refer to manual for lifespan and procedure) Spark Plug Replacement: Refer to manual for recommended interval and spark plug type (e.g., NGK CR8EB) Fluid Specifications Coolant: Ethylene glycol-based coolant with anti-corrosion additives (typically a 50/50 mix with distilled water) Brake Fluid: DOT 4 hydraulic fluid Known Issues Common Wear Items: Drive belt wear, suspension components, brake pads and discs due to weight and usage Electrical Gremlins:...
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GILERA FUOCO 500 Service Manual 2006 2007 2008 2009 2010
🏷️ Basic Information
Identification
Make:
Gilera
Model:
Fuoco 500
Model Designation:
Fuoco 500 ie LT
Generation
Generation:
First Generation
Codes
Chassis Code:
M700
Engine Code:
M701
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics
Value Proposition:
Cost-effective solution for vehicle maintenance and repair, comprehensive and detailed
Competitive Analysis
Differentiation:
Combines workshop repair manual and OEM part catalogue, instant download, high level of detail with photos and illustrations
Key Features
Instruction Format:
Step-by-step instructions, numbered instructions, detailed substeps, notes, cautions, warnings
Illustrations:
Hundreds of photos and illustrations, enlarged insets for detailed part examination
Navigation:
Numbered table of contents, fully indexed, searchable text
Delivery:
Instant download, no shipping costs
📋 Manual Details
Coverage Areas
Covered Years:
2006, 2007, 2008, 2009, 2010
Covered Models:
Gilera Fuoco 500 all versions
Page Count
Page Count:
Not Specified (PDF document size implies extensive coverage)
Manual Type
Manual Type:
Workshop Service Repair Manual and OEM Part Catalogue
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, cylinder head, pistons, crankshaft, lubrication system, cooling system
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, fuel lines
Ignition System:
ECU, spark plugs, ignition coils
Transmission:
Automatic transmission (CVT), clutch, final drive, drive belts
Brakes:
Hydraulic system, brake calipers, discs, master cylinders, ABS system (if equipped)
Suspension:
Front suspension (double A-arm), rear suspension, shock absorbers, springs, swingarm
Steering:
Handlebar assembly, steering column, linkages
Electrical:
Wiring diagrams, battery, alternator, starter motor, lighting, instrumentation, fuses, relays
Bodywork:
Fairings, seat, fuel tank, body panels, storage compartments
Exhaust System:
Exhaust manifold, catalytic converter, muffler
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, brake fluid replacement, coolant checks, tire pressure, belt inspection
Troubleshooting:
Diagnostic procedures, common faults and their solutions, fault codes
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Electrical Diagnostics:
Detailed wiring diagrams, testing procedures for electrical components
Part Identification:
OEM part numbers for all components, exploded views
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and chassis rebuilds, with detailed OEM specifications
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes
Printable:
Yes (All pages printable)
Print Quality
Image Enhancement:
Images can be blown up and printed enlarged
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Compatibility
Operating Systems:
All Windows (7, Vista 32/64, XP, ME, 98, NT, 2000 etc.) and Mac computers
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, 4-valve, SOHC, fuel-injected
Displacement:
492.7 cc
Bore X Stroke:
94 mm x 71 mm
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 33.3 HP (24.5 kW) at 7000 rpm
Torque:
Approx. 37.6 Nm (27.7 lb-ft) at 5250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Keihin ECU
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Type:
API SG/SH/SJ or higher, SAE 5W-40 synthetic (refer to manual for exact specification)
Oil Capacity:
Approx. 1.5 - 1.7 liters (refer to manual for exact capacity and procedure)
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
Belt drive
Features
Transmission Fluid:
Refer to manual for specific fluid type and capacity for final drive/gearbox
📐 Dimensions
Exterior
Length:
Approx. 2270 mm (89.4 in)
Width:
Approx. 820 mm (32.3 in)
Height:
Approx. 1360 mm (53.5 in)
Weights
Dry Weight:
Approx. 220 kg (485 lbs)
Gross Vehicle Weight Rating:
Not specified in product info, refer to manual
Fuel Tank Capacity:
Approx. 12 liters (3.2 US gal)
🛡️ Safety Features
Ratings
Crash Safety:
Not applicable/rated like a car; manual covers mechanical and electrical safety aspects
Active Features
Braking System:
Linked braking system (LT - Long Ride), ABS (on some models/versions, refer to manual)
Lighting:
Halogen headlights, LED taillight and indicators (model dependent)
Passive Features
Chassis Design:
Integrated frame design for stability and rider protection
Warning Indicators:
Included in the instrumentation and electrical system coverage
💡 Technology Features
Infotainment
Instrumentation:
Digital dashboard with speedometer, tachometer, fuel gauge, odometer, trip meter, engine temp, and warning lights
Driver Assistance
ABS:
Anti-lock Braking System available on certain versions (LT model often includes it)
Connectivity
Vehicle Diagnostics:
On-board diagnostics capabilities, detailed in the manual's electrical section
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or 1 year (refer to manual for precise interval and conditions)
Air Filter Cleaning/Replacement:
Every 5,000 km (refer to manual for specific interval)
Drive Belt Inspection/Replacement:
Inspect every 10,000 km, replace as needed (refer to manual for lifespan and procedure)
Spark Plug Replacement:
Refer to manual for recommended interval and spark plug type (e.g., NGK CR8EB)
Fluid Specifications
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives (typically a 50/50 mix with distilled water)
Brake Fluid:
DOT 4 hydraulic fluid
Known Issues
Common Wear Items:
Drive belt wear, suspension components, brake pads and discs due to weight and usage
Electrical Gremlins:
Can occur due to vibration or moisture ingress, manual's wiring diagrams are crucial
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera (Italian manufacturer, part of the Piaggio Group)
Model Evolution
Development:
The Fuoco 500 is a re-badged and slightly modified version of the Piaggio MP3 three-wheeled scooter, sharing significant components
Production
Production Period:
2006-2010 (as covered by the manual)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Gilera Fuoco (and its Piaggio MP3 sibling) received acclaim for its innovative three-wheel design offering enhanced stability and maneuverability, particularly in urban environments.
Ratings
User Reviews:
Generally positive for stability and performance, though weight and complexity were noted aspects.
Certifications
Emissions:
Euro 3 compliant (for models sold in relevant markets).
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