GILERA GP800 IE Digital Workshop Repair Manual 2007 ONWARDS
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🏷️ Basic Information Identification Make: Gilera Model: GP800 IE Year Range: 2007 onwards Product Type: Digital Workshop Repair Manual 👋 Introduction Market Position Segment: Maxi-scooter / Sport-scooter Target Audience: Owners seeking in-depth maintenance and repair knowledge, independent repair shops Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing Key Features Value Proposition: Empowers owners to perform repairs and maintenance, saving on professional service costs Convenience: Instant download, accessible on multiple operating systems, printable Content Quality: Professional technician-level information, high-quality visuals 📋 Manual Details Coverage Areas Primary Coverage: Repair, Maintenance, Rebuild, Refurbishment, Restoration Diagnostic Coverage: All diagnostic procedures Page Count Estimated Pages: Extensive (exact page count not specified, but implied to be comprehensive) Manual Type Type: Workshop Repair Manual Language Language: English (assumed based on product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, fuel injection system, ignition system Transmission: Automatic transmission (CVT) service, inspection, repair Brakes: Hydraulic brake system service, component replacement, bleeding procedures Electrical: Wiring diagrams, component testing, charging system, lighting system, starter system Suspension: Front fork service, rear shock absorber inspection and replacement, swingarm service Chassis: Frame inspection, steering system service, wheel and tire service Bodywork: Fairing removal and installation, seat service, storage compartment access Cooling System: Radiator service, coolant checks, fan operation Exhaust System: Exhaust pipe and muffler inspection, potential for catalytic converter information Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, lubrication Troubleshooting: Common problems and solutions, diagnostic flowcharts Repair: Component-level repair, part replacement procedures Rebuild: Engine rebuild procedures, transmission overhaul Disassembly Assembly: Step-by-step guides for dismantling and reassembling components Specifications: Torque specifications, clearances, fluid capacities, electrical values Technical Depth Depth: Comprehensive, from basic maintenance to in-depth engine and transmission overhauls User Level: Suitable for professional technicians and advanced DIY mechanics 📊 Manual Specifications File Format Type: PDF Searchability: Likely searchable text, common for modern PDFs Print Quality Quality: High quality photos, illustrations, and diagrams Printability: Printable for physical use Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Configuration: V-twin, four-stroke Displacement: 799 cc (approximate, typical for this model) Bore X Stroke: Specific data would be in the manual (e.g., 76 x 72 mm) Valve Train: SOHC (Single Overhead Camshaft), 4 valves per cylinder Performance Horsepower: Approx. 75 HP (at crankshaft) Torque: Approx. 70 Nm (at crankshaft) Fuel System Induction: Electronic Fuel Injection (IE) Throttle Body Size: Specific data in manual (likely dual throttle bodies) Ignition System Type: Digital ignition system Cooling System Type: Liquid-cooled Lubrication Type: Wet sump (typical for this class) Emissions Control System: Catalytic converter (likely) and emissions control systems 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Optional Type: N/A (CVT is standard for GP800 IE) Features Drive Type: Belt drive Final Drive: Chain drive Fluid Specifications Type: Specific CVT fluid type (e.g., CVT Fluid or specific motorcycle transmission fluid) would be detailed in the manual. Fluid Capacity Capacity: Specific capacity for CVT unit would be in manual. 📐 Dimensions Exterior Length: Specific dimensions would be in manual (e.g., approx. 2235 mm) Width: Specific dimensions would be in manual (e.g., approx. 800 mm) Height: Specific dimensions would be in manual (e.g., approx. 1445 mm) Weights Dry Weight: Specific weight would be in manual (e.g., approx. 205 kg) Curb Weight: Specific weight would be in manual (including all fluids and fuel) Wheelbase Distance: Specific wheelbase would be in manual (e.g., approx. 1590 mm) Seat Height Height: Specific seat height would be in manual (e.g., approx. 780 mm) Fuel Capacity Capacity: Specific capacity would be in manual (e.g., approx. 18.5 Liters) 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle safety is typically rated differently than cars) Active Features Brakes: Front: Dual disc brakes, Rear: Single disc brake. ABS availability may vary by market and year. Lighting: Halogen headlights, LED taillights/indicators (depending on specific model year) Passive Features Chassis Construction: Steel frame construction for rigidity and stability. Rearview Mirrors: Integrated rearview mirrors with good visibility. 💡 Technology Features Infotainment Instrument Cluster: Digital/analog combination instrument cluster with speedometer, tachometer, fuel gauge, and other indicators. Specific features would include warning lights for engine, oil, etc. Driver Assistance ABS: Anti-lock Braking System (ABS) optional or standard depending on market and model year. Manual will detail its operation and diagnostics. Connectivity Diagnostic Port: On-board diagnostic (OBD) port for electronic diagnosis and fault code retrieval. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000 - 7,500 km or annually (specific interval in manual) Air Filter Check: Inspect every 5,000 km, replace as needed. Spark Plug Replacement: Typically every 10,000 - 15,000 km (specific type and gap in manual) Transmission Fluid Change: Specific interval for CVT fluid would be in manual, often tied to mileage or time. Fluid Specifications Engine Oil Type: Typically SAE 10W-40 or 15W-50,...
Specific CVT fluid type (e.g., CVT Fluid or specific motorcycle transmission fluid) would be detailed in the manual.
Fluid Capacity
Capacity:
Specific capacity for CVT unit would be in manual.
📐 Dimensions
Exterior
Length:
Specific dimensions would be in manual (e.g., approx. 2235 mm)
Width:
Specific dimensions would be in manual (e.g., approx. 800 mm)
Height:
Specific dimensions would be in manual (e.g., approx. 1445 mm)
Weights
Dry Weight:
Specific weight would be in manual (e.g., approx. 205 kg)
Curb Weight:
Specific weight would be in manual (including all fluids and fuel)
Wheelbase
Distance:
Specific wheelbase would be in manual (e.g., approx. 1590 mm)
Seat Height
Height:
Specific seat height would be in manual (e.g., approx. 780 mm)
Fuel Capacity
Capacity:
Specific capacity would be in manual (e.g., approx. 18.5 Liters)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle safety is typically rated differently than cars)
Active Features
Brakes:
Front: Dual disc brakes, Rear: Single disc brake. ABS availability may vary by market and year.
Lighting:
Halogen headlights, LED taillights/indicators (depending on specific model year)
Passive Features
Chassis Construction:
Steel frame construction for rigidity and stability.
Rearview Mirrors:
Integrated rearview mirrors with good visibility.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/analog combination instrument cluster with speedometer, tachometer, fuel gauge, and other indicators. Specific features would include warning lights for engine, oil, etc.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) optional or standard depending on market and model year. Manual will detail its operation and diagnostics.
Connectivity
Diagnostic Port:
On-board diagnostic (OBD) port for electronic diagnosis and fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 - 7,500 km or annually (specific interval in manual)
Air Filter Check:
Inspect every 5,000 km, replace as needed.
Spark Plug Replacement:
Typically every 10,000 - 15,000 km (specific type and gap in manual)
Transmission Fluid Change:
Specific interval for CVT fluid would be in manual, often tied to mileage or time.
Fluid Specifications
Engine Oil Type:
Typically SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA/MA2. Specific grade and API rating would be confirmed in the manual.
Engine Oil Capacity:
Specific capacity would be in manual (e.g., approx. 2.0 - 2.2 Liters with filter change).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific type and color specified in manual.
Brake Fluid Type:
DOT 4 brake fluid (typical for modern hydraulic systems). Manual will specify exact type.
Known Issues
Electrical Gremlins:
Some users report minor electrical issues or sensor malfunctions, often addressable with the manual's diagnostic section.
Cvt Belt Wear:
CVT belts have a service life and require periodic inspection/replacement to prevent performance degradation.
Fuel Pump Reliability:
While not universal, occasional fuel pump issues have been noted on some high-mileage units.
📚 Vehicle History
Brand Heritage
Parent Company:
Piaggio Group (which also owns Aprilia, Vespa, Moto Guzzi)
Origin:
Italian manufacturer with a history in scooters and motorcycles.
Model Evolution
Launch Year:
Introduced around 2007.
Key Development:
Designed as a powerful, sport-oriented maxi-scooter.
Production
Manufacturing Location:
Italy (typically, associated with Piaggio Group facilities)
🏆 Awards & Recognition
Recognitions
Performance Awards:
While specific awards for the GP800 might not be widely publicized, it was recognized for its powerful engine and GT (Grand Tourer) capabilities within the maxi-scooter segment.
Ratings
Owner Satisfaction:
Owner satisfaction is generally high for those seeking a powerful, comfortable scooter, though maintenance requirements are a factor.