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GILERA GP800 IE Workshop Repair Manual Download All 2007 ONWARDS ModelS COVERED PDF
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Basic Information Identification Make: Gilera Model: GP800 IE Model Variant: GP800 IE Generation Generation Designation: First Generation Introduction Year: 2007 Codes Chassis Code: Not explicitly provided, but implied for 2007...
Type: Motorcycles
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Sku: 31280
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| Basic Information | |
| Identification | |
| Make: | Gilera |
| Model: | GP800 IE |
| Model Variant: | GP800 IE |
| Generation | |
| Generation Designation: | First Generation |
| Introduction Year: | 2007 |
| Codes | |
| Chassis Code: | Not explicitly provided, but implied for 2007 onwards models |
| Engine Code Family: | M640 (Piaggio Master 800) |
| Introduction | |
| Market Position | |
| Segment: | Maxi-scooter |
| Positioning: | Performance-oriented maxi-scooter blending motorcycle-like handling with scooter practicality. |
| Competitive Analysis | |
| Competitors: | Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing. |
| Key Features | |
| Engine Type: | Largest displacement scooter engine in its class at the time of release (800cc). |
| Handling: | Motorcycle-like chassis, large wheels, and advanced suspension contributing to agile handling. |
| Braking: | Powerful braking systems, often including ABS as standard or option. |
| Manual Details | |
| Coverage Areas | |
| Market Coverage: | All models from 2007 onwards |
| Page Count | |
| Estimated Page Count: | Comprehensive (specific number not provided, but described as 'huge amount of detailed repair information') |
| Manual Type | |
| Type: | Workshop Repair Manual / Service Manual |
| Language | |
| Language: | English (assumed based on product description) |
| Format | |
| Format: | |
| Delivery Method: | Instant Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete overhaul, maintenance, diagnostics, tuning |
| Fuel System: | EFI system, injectors, fuel pump, lines, diagnostics |
| Ignition System: | ECU, coils, spark plugs, timing |
| Transmission: | Automatic transmission (CVT), belt, clutch, final drive |
| Cooling System: | Radiator, fan, water pump, thermostat, coolant specifications |
| Exhaust System: | Catalytic converter, mufflers, sensors |
| Braking System: | Front and rear brakes, hydraulic lines, ABS system (if equipped), fluid specifications |
| Suspension: | Front forks, rear shock absorber, adjustments, servicing |
| Steering: | Handlebars, steering head bearings, linkage |
| Electrical System: | Battery, charging system, lighting, starter, wiring diagrams, ECU diagnostics |
| Bodywork: | Panels, fairings, seat, storage, disassembly/assembly |
| Chassis: | Frame, subframe, structural integrity |
| Instrumentation: | Dashboard, indicators, troubleshooting |
| Procedures Included | |
| Preventative Maintenance: | Scheduled inspections, fluid changes, filter replacements, lubrication |
| Troubleshooting: | Diagnostic flowcharts, common problem diagnosis, error codes |
| Repair: | Component replacement, system overhauls, detailed step-by-step instructions |
| Disassembly Assembly: | Exploded views, correct sequence for removal and installation |
| Adjustments: | Throttle cable, brake levers, suspension settings |
| Wiring Diagrams: | Complete electrical system schematics |
| Specifications: | Torque values, clearances, fluid capacities, electrical data |
| Technical Depth | |
| Depth: | Comprehensive (from basic maintenance to full engine rebuilds and diagnostics) |
| Detail Level: | Detailed step-by-step instructions with illustrations and diagrams |
| Manual Specifications | |
| File Format | |
| Compatibility: | PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.) |
| Print Quality | |
| Resolution: | High quality (suitable for printing clear diagrams and text) |
| Binding Type | |
| Binding: | Not applicable (digital download) |
| Paper Type | |
| Paper Type: | Not applicable (digital download) |
| Searchability | |
| Text Search: | Likely searchable text within PDF (standard for quality manuals) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | V-twin, Four-stroke, SOHC |
| Displacement: | 799 cc |
| Bore X Stroke: | 74 mm x 70 mm (estimated for Piaggio Master 800) |
| Compression Ratio: | 9.3:1 (estimated for Piaggio Master 800) |
| Cooling System: | Liquid-cooled |
| Performance | |
| Max Power: | Approx. 55.1 kW (73.8 hp) at 7,000 rpm |
| Max Torque: | Approx. 73 Nm (53.8 lb-ft) at 6,000 rpm |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (IE) |
| Fuel Type: | Unleaded gasoline (95 RON recommended) |
| Fuel Tank Capacity: | 16 Liters (approx. 4.2 US Gallons) |
| Transmission | |
| Standard | |
| Type: | Automatic Continuously Variable Transmission (CVT) |
| Drive System: | Belt drive to rear wheel |
| Features | |
| Clutch Type: | Automatic centrifugal clutch |
| Gear Ratios: | Continuously variable, specific ratios not detailed but optimized for acceleration and cruising. |
| Transmission Fluid Type: | Specific CVT fluid (refer to manual for exact specification, likely synthetic) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2,235 mm (88.0 in) |
| Width: | Approx. 810 mm (31.9 in) |
| Height: | Approx. 1,450 mm (57.1 in) |
| Wheelbase: | Approx. 1,590 mm (62.6 in) |
| Weights | |
| Dry Weight: | Approx. 209 kg (461 lbs) |
| Wet Weight: | Approx. 232 kg (511.5 lbs) |
| Safety Features | |
| Ratings | |
| ABS: | Available (often standard on later models or specific markets) |
| Active Features | |
| Brakes: | Dual disc front brakes, single disc rear brake. ABS availability. |
| Passive Features | |
| Lighting: | Halogen headlights, LED taillight (typical). |
| Technology Features | |
| Infotainment | |
| Dashboard: | Digital and analog display, including speedometer, tachometer, fuel gauge, odometer, trip meter, clock, and warning lights. |
| Driver Assistance | |
| ABS System: | Anti-lock Braking System (optional or standard depending on market/model year). |
| Connectivity | |
| Diagnostic Port: | On-board diagnostics (OBD) port for fault code retrieval. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 6,000 km or 12 months (refer to manual for exact) |
| Air Filter Replacement: | Refer to manual, typically 12,000-24,000 km |
| Spark Plug Replacement: | Refer to manual, typically 12,000-24,000 km |
| Cv Belt Inspection: | Refer to manual, typically every 12,000 km for inspection, replacement varies |
| Fluid Specifications | |
| Engine Oil Type: | SAE 10W-40, API SG or higher (refer to manual for exact) |
| Engine Oil Capacity: | Approx. 1.8 Liters (refer to manual for exact) |
| Coolant Type: | Ethylene glycol based antifreeze, 50% mixture with distilled water |
| Brake Fluid Type: | DOT 4 |
| Known Issues | |
| Common Issues: | Potential for CVT belt wear, occasional electrical gremlins (typical for complex electronics), exhaust system corrosion. |
| Vehicle History | |
| Brand Heritage | |
| Heritage: | Gilera, an Italian manufacturer with a long history in motorcycle racing and production, known for performance-oriented vehicles. |
| Model Evolution | |
| Evolution Summary: | The GP800 IE was a groundbreaking model for Gilera, aiming to bridge the gap between maxi-scooters and motorcycles by offering a powerful V-twin engine and sophisticated chassis dynamics. |
| Production | |
| Manufacturing Location: | Italy |
| Production Period: | From 2007 onwards |
| Awards & Recognition | |
| Recognitions | |
| Industry Recognition: | Acknowledged for its innovative design and performance capabilities within the maxi-scooter segment. |