The Gilera GP800, produced from approximately 2007 to 2012, is a high-performance maxi-scooter renowned for its potent V-twin engine, delivering substantial power and torque for its class. Engineered with a sportbike-inspired chassis and agile handling dynamics, it offers a unique blend of motorcycle performance and scooter practicality, making it a capable option for both urban commuting and longer journeys. Its aerodynamic styling and comfortable ergonomics further enhance its appeal as a sophisticated and dynamic personal transport. This comprehensive parts manual serves as an indispensable resource for the Gilera GP800, covering all major systems including the powertrain, chassis, electrical components, and bodywork. It provides detailed part identification, exploded view diagrams, and essential part numbers, facilitating accurate ordering and precise reassembly during maintenance and repair. By empowering owners and technicians with clear illustrations and technical information, this manual is designed to streamline the upkeep of the GP800, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Gilera Model: GP800 Model Year: 2007-2012 (Estimated, based on common production runs for this model) Vehicle Type: Maxi-scooter Engine Type: V-twin, Four-stroke Codes Vin Decoder Note: VIN decoding specific to Gilera models should be cross-referenced with official Gilera documentation if available. 👋 Introduction Market Position Vehicle Segment: Performance maxi-scooter, positioned as a capable and stylish urban and touring commuter. Competitive Analysis Key Competitors: Suzuki Burgman 650, Yamaha TMAX 500, BMW C650 GT (during its production era). Key Features Engine Performance: Strong V-twin engine offering substantial power and torque for its class. Handling Dynamics: Sportbike-inspired chassis and suspension tuning for agile handling. Design And Ergonomics: Aerodynamic styling and comfortable rider ergonomics for longer journeys. Manual Utility Cost Saving Potential: Enables owners to identify and order parts independently, potentially saving on dealership markups and labor for part identification. Diy Enablement: Empowers DIY enthusiasts with the necessary documentation to undertake repairs and part replacements accurately. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive part identification and numbering for the entire Gilera GP800 maxi-scooter, from front to back. Page Count Estimated Page Count: Variable (PDF format often allows for dynamic content; typical comprehensive parts manuals range from 150-500+ pages depending on detail) Manual Type Manual Category: Parts Manual / Parts Catalog Language Language: Likely English (Standard for most international parts manuals, but confirmation may be needed for specific distributions). Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine components (crankcase, crankshaft, piston rings, cylinder head, camshaft, carburetor, alternator), clutch, transmission components. Chassis And Frame: Frame, front brake caliper, front brake master cylinder, etc. Electrical And Fuel: Battery, cable switch, alternator, air cleaner, air suction valve, carburetor assembly, carburetor components, EVAP canister. Body And Ancillaries: Caution label, alternator cover. Procedures Included Part Identification: Identification of all individual parts and assemblies with corresponding part numbers. Assembly Diagrams: Detailed exploded view diagrams illustrating the assembly of various sub-systems. Ordering Parts: Facilitates accurate ordering of replacement parts for repairs and maintenance. Technical Depth Depth Of Detail: Provides depth illustrations and technical information for parts sourcing and understanding component relationships. Diagnostic Assistance: Indirectly aids diagnostics by identifying specific components and their interconnections. Rebuild Assistance: Essential for precise reassembly during engine or component rebuilds. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Typically searchable text within the PDF for part names or numbers, enhancing usability. Print Quality Illustration Clarity: High quality, with clear diagrams and technical specifications, suitable for printing. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Displacement: 799 cc (Cubic Centimeters) Engine Configuration: 75-degree V-twin Bore X Stroke: 88 mm x 66 mm (Approximate, often found in service manuals) Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approximately 75 HP (55 kW) @ 7,750 rpm Torque: Approximately 77 Nm (57 lb-ft) @ 6,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Electronic Ignition Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type Specification: Refer to manual for exact specification (typically SAE 10W-40 or 15W-50 motorcycle specific oil meeting API SG or higher, JASO MA/MA2). Oil Capacity: Refer to manual for exact capacity (typically around 2.0-2.5 liters with filter change). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with dry multi-plate clutch. Optional Transmission Options: None (CVT is standard for this model). Features Drive System: Belt drive to rear wheel. Fluid Requirements Transmission Fluid Type: Refer to manual; CVT systems typically do not use a separate transmission fluid like manual gearboxes. The engine oil lubricates the CVT components. 📐 Dimensions Exterior Overall Length: Approx. 2,235 mm (88.0 in) Overall Width: Approx. 780 mm (30.7 in) Overall Height: Approx. 1,460 mm (57.5 in) Wheelbase: Approx. 1,590 mm (62.6 in) Weights Dry Weight: Approx. 232 kg (511.5 lbs) Gross Vehicle Weight Rating: Refer to manual for specific...