GILERA GP800 Service Repair Manual PDF 2007 ONWARDS Download
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🏷️ Basic Information Identification Make: Gilera Model: GP800 Model Year: 2007 Onwards Product Name: GILERA GP800 Service Repair Manual PDF 2007 ONWARDS Download Codes Vin Code Common Digits: Not specified in product info, but typically includes manufacturer identifier, model, and year. 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, positioned as a high-performance, touring-oriented urban mobility solution. Competitive Analysis Key Competitors: Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing. Key Features Performance Focus: Designed for strong acceleration and comfortable highway cruising, unlike smaller displacement scooters. Design Philosophy: Combines the practicality of a scooter with the performance and handling characteristics of a motorcycle. Manual Utility Target Audience: DIY mechanics, independent repair shops, and owners seeking to maintain or restore their GP800. Value Proposition: Provides authoritative information to reduce repair costs and ensure proper functioning of the vehicle. 📋 Manual Details Coverage Areas Scope Of Coverage: Comprehensive repair, maintenance, rebuilding, refurbishment, and restoration of the Gilera GP800. Page Count Estimated Page Count: Hundreds of pages (exact count not specified in product info). Manual Type Manual Type: Service Repair Manual Language Language: English (presumed, based on product description language). Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Detailed information on engine assembly, disassembly, troubleshooting, diagnostics, and internal components. Transmission: Coverage of the automatic transmission, including its operation, maintenance, and repair procedures. Fuel System: Information on fuel injection system, fuel pump, injectors, and fuel lines. Electrical System: Wiring diagrams, component testing, battery, charging system, ignition system, and lighting. Braking System: Details on hydraulic system, brake pads, discs, calipers, and ABS components (if equipped). Suspension System: Front and rear suspension components, shock absorbers, linkages, and adjustments. Chassis And Frame: Structural components, frame integrity, and related hardware. Bodywork And Fairings: Removal, installation, and repair of body panels, fairings, and trim. Cooling System: Radiator, fan, coolant flow, and thermostat. Exhaust System: Exhaust pipes, mufflers, and catalytic converters. Controls And Linkages: Throttle, brake levers, and other control mechanisms. Wheels And Tires: Wheel removal, installation, tire pressure, and replacement. Procedures Included Preventative Maintenance: Routine checks, lubrication, fluid changes, and component inspections. Troubleshooting Diagnostics: Systematic fault finding, diagnostic charts, and error code interpretations. Repair And Rebuild: Step-by-step instructions for component removal, repair, and reassembly. Specifications And Tolerances: Precise measurements, torque values, clearances, and operational parameters. Component Replacement: Guidance on replacing wear items and failed components. Adjustment Procedures: Procedures for adjusting brakes, clutch, throttle, and suspension. Technical Depth Depth Of Coverage: Highly detailed, covering everything from basic maintenance to complete engine and transmission rebuilds. Diagnostic Capabilities: Advanced diagnostic procedures and troubleshooting guides for complex issues. Rebuilding Instructions: Comprehensive instructions for overhauling major mechanical components. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely to be text-searchable for efficient information retrieval. Print Quality Print Readability: Designed for clear viewing on screen and printable pages. Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 799 cc Bore X Stroke: 78 mm x 81 mm (typical for this engine) Valve Train: SOHC, 8 valves (2 per cylinder) Performance Horsepower: Approximately 75 HP (at crank, specific rating may vary by market and tune). Torque: Approximately 70 Nm (at crank, specific rating may vary by market and tune). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (91 Octane or higher recommended) Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type Specification: API SG or higher, JASO MA certified, SAE 10W-40 viscosity (typical, refer to manual for exact specification). 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Features Drive System: Belt drive to rear wheel Clutch Type: Wet multi-plate automatic clutch 📐 Dimensions Exterior Length: Approximately 2,240 mm (refer to manual for exact specification). Width: Approximately 800 mm (refer to manual for exact specification). Height: Approximately 1,450 mm (refer to manual for exact specification). Weights Dry Weight: Approximately 208 kg (refer to manual for exact specification). Wet Weight: Approximately 220 kg (refer to manual for exact specification). Fuel Capacity: Approximately 18.5 Liters (refer to manual for exact specification). 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable to motorcycles/scooters in the same way as automobiles; emphasis on structural integrity and rider protection. Active Features Braking System Type: Combined braking system, often with ABS as an option. Dual front discs, single rear disc. Lighting System: Halogen headlights, LED taillights (typical). Passive Features Frame Construction: Steel twin-tube frame for rigidity and stability. Ride Position: Comfortable, upright riding position with good wind protection from fairings. 💡 Technology Features Infotainment Dashboard Display: Analogue and digital instrument cluster providing speed, RPM, fuel level, temperature, and other indicators. Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) available on some models. Connectivity Accessories Ports: May include a 12V power outlet for accessories (refer...
Approximately 2,240 mm (refer to manual for exact specification).
Width:
Approximately 800 mm (refer to manual for exact specification).
Height:
Approximately 1,450 mm (refer to manual for exact specification).
Weights
Dry Weight:
Approximately 208 kg (refer to manual for exact specification).
Wet Weight:
Approximately 220 kg (refer to manual for exact specification).
Fuel Capacity:
Approximately 18.5 Liters (refer to manual for exact specification).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable to motorcycles/scooters in the same way as automobiles; emphasis on structural integrity and rider protection.
Active Features
Braking System Type:
Combined braking system, often with ABS as an option. Dual front discs, single rear disc.
Lighting System:
Halogen headlights, LED taillights (typical).
Passive Features
Frame Construction:
Steel twin-tube frame for rigidity and stability.
Ride Position:
Comfortable, upright riding position with good wind protection from fairings.
💡 Technology Features
Infotainment
Dashboard Display:
Analogue and digital instrument cluster providing speed, RPM, fuel level, temperature, and other indicators.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) available on some models.
Connectivity
Accessories Ports:
May include a 12V power outlet for accessories (refer to manual for location and specification).
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 6,000-10,000 km or annually (refer to manual for precise intervals).
Air Filter Check Replace:
Check every 12,000 km, replace as needed (refer to manual for precise intervals).
Spark Plug Replacement:
Typically every 12,000-18,000 km (refer to manual for precise intervals and plug type).
Transmission Fluid Check:
Check periodically, replacement interval depends on use but is crucial for CVT longevity.
Fluid Specifications
Engine Oil Capacity:
Approximately 1.8 - 2.0 Liters (with filter change, refer to manual for exact capacity and procedure).
Coolant Type:
Ethylene glycol based coolant, 50/50 mix with distilled water (refer to manual for specific type).
Brake Fluid Type:
DOT 4 (refer to manual for specific type and replacement interval).
Known Issues
Common Wear Items:
Brake pads, tires, battery, CVT belt, starter motor brushes.
Potential Electrical Gremlins:
Can sometimes experience minor electrical issues; good maintenance of connections is key.
Cvt Maintenance Importance:
Proper maintenance of the CVT is critical for smooth operation and longevity; belt wear and roller condition are key checks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera is an Italian manufacturer with a long history in motorcycle production, now part of the Piaggio Group.
Model Evolution
Introduction Year:
The GP800 was introduced around 2007 as Gilera's flagship maxi-scooter.
Design Basis:
Developed as a high-performance alternative in the maxi-scooter segment, leveraging Piaggio Group's engineering capabilities.
Production
Manufacturing Location:
Likely manufactured in Italy (Piaggio Group facilities).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised for its powerful engine and sporty performance in the maxi-scooter segment upon release, but specific awards are not detailed in product information.