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Gilera Nexus 250 i.e 06-07 Service Manual

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🏷️ Basic Information Identification Make: Gilera Model: Nexus 250 i.e Model Designation: Nexus Engine Variant: 250 i.e Model Years Covered: 2006, 2007 Codes Engine Code: Likely designated by Piaggio/Gilera internal codes, specific engine code not provided in product info but covered in manual. 👋 Introduction Market Position Segment: Premium Scooter / Maxi-Scooter Competitive Analysis Competitors: • Yamaha TMAX 500 • Suzuki Burgman 400/650 • Honda Forza 250 • Piaggio Beverly 250/350 • Kymco Xciting 250/300 Key Features Vehicle Features: • Sporty Handling • Comfortable Touring Capability • Fuel Injection • Modern Design • Spacious Underseat Storage 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, and maintenance Page Count Pages: 299 Manual Type Type: Original Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF Download Digital Features: Searchable text within the PDF for quick information retrieval. 📖 Manual Coverage Systems Covered Systems: • Engine (General) • Engine from Vehicle • Power Supply • Cooling System • Braking System • Suspensions • Chassis • Electrical System • Bodywork Special Tools Coverage: Lists specific tools required for various repair and maintenance tasks. Electrical System Detail: Includes comprehensive wiring diagrams for all circuits, component testing procedures, and troubleshooting guides for electrical faults. Procedures Included Procedures: • General Maintenance • Troubleshooting • Diagnostic Procedures • Repair Procedures • Pre-Delivery Inspections • Component Removal and Installation • Adjustment Procedures • System Overhaul Engine Overhaul Detail: Step-by-step instructions for engine disassembly, inspection, repair, and reassembly, including torque specifications and clearances. Technical Depth Depth: Professional Technician Level (including diagnostics and detailed repair) Repair Manual Scope: Covers everything from routine maintenance checks to complex component rebuilds, diagnostic fault finding, and electrical system troubleshooting. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Printability: Printable (as a PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Single Cylinder, 4-Stroke, Liquid-Cooled Displacement: 249.7 cc Bore X Stroke: 72 mm x 60 mm Valve Train: SOHC, 4 Valves Performance Horsepower: Approx. 22 HP (16.4 kW) @ 7500 RPM (Note: Specific dyno figures may vary) Torque: Approx. 23 Nm (17 lb-ft) @ 6500 RPM (Note: Specific dyno figures may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (95 RON Recommended) Throttle Body Size: Typically around 32-34mm for this displacement Lubrication Oil Type: Synthetic Motorcycle Oil, SAE 10W-40 (Refer to manual for specific API/JASO rating) Oil Capacity: Approx. 1.4 Liters (with filter change) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Clutch Type: Automatic Dry Clutch 📐 Dimensions Exterior Length: Approx. 2170 mm Width: Approx. 790 mm Height: Approx. 1380 mm (Seat height variable) Weights Dry Weight: Approx. 172 kg Gross Vehicle Weight Rating: Approx. 350 kg Cargo Underseat Storage Capacity: Sufficient for one full-face helmet and other items 🛡️ Safety Features Ratings Braking System: Front: Dual Disc with 4-piston calipers; Rear: Single Disc with 2-piston caliper. Integral braking system may be present. Active Features ABS: Optional or standard depending on market (refer to specific model configuration) Passive Features Lighting: Halogen Headlight, LED Taillight 💡 Technology Features Infotainment Dashboard: Digital and Analog combination, often including speedometer, tachometer, fuel gauge, and warning lights. Driver Assistance Braking Assistance: Integral braking system (optional ABS) enhances rider safety. Connectivity Diagnostic Port: On-board diagnostic (OBD) system with specific connector for fault code retrieval (detailed in manual). 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 12 months (refer to manual for precise interval) Air Filter Cleaning: Every 6,000 km Spark Plug Replacement: Every 12,000 km Transmission Oil Change: Refer to manual, typically every 18,000-24,000 km Fluid Specifications Coolant Type: Ethylene Glycol Based Coolant (50% mix with distilled water) Brake Fluid Type: DOT 4 Gearbox Oil Type: Refer to manual, likely a specific motorcycle gear oil (e.g., SAE 75W-90 or 80W-90 GL-4, but verify). Known Issues Common Wear Items: • CVT Belt Wear • Voltage Regulator/Rectifier Failure • Water Pump Seal Leaks • Fuel Pump Issues (less common) • Suspension Bushings Diagnostic Focus: The manual's troubleshooting section is critical for diagnosing electrical gremlins, fuel delivery problems, and performance issues. 📚 Vehicle History Brand Heritage Manufacturer Origin: Italy Parent Company: Piaggio & C. S.p.A. Model Evolution Nexus Lineage: The Nexus series represents Gilera's foray into the maxi-scooter segment, emphasizing sporty performance and advanced features for its time. Production Production Period: The Nexus 250 was part of the Nexus line produced from the mid-2000s, with the 250 i.e model covering the specified years.
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Type: Motorcycle
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Sku: 49989
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Gilera Nexus 250 i.e 06-07 Service Manual
🏷️ Basic Information
Identification
Make:
Gilera
Model:
Nexus 250 i.e
Model Designation:
Nexus
Engine Variant:
250 i.e
Model Years Covered:
2006, 2007
Codes
Engine Code:
Likely designated by Piaggio/Gilera internal codes, specific engine code not provided in product info but covered in manual.
👋 Introduction
Market Position
Segment:
Premium Scooter / Maxi-Scooter
Competitive Analysis
Competitors:
• Yamaha TMAX 500
• Suzuki Burgman 400/650
• Honda Forza 250
• Piaggio Beverly 250/350
• Kymco Xciting 250/300
Key Features
Vehicle Features:
• Sporty Handling
• Comfortable Touring Capability
• Fuel Injection
• Modern Design
• Spacious Underseat Storage
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, and maintenance
Page Count
Pages:
299
Manual Type
Type:
Original Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF Download
Digital Features:
Searchable text within the PDF for quick information retrieval.
📖 Manual Coverage
Systems Covered
Systems:
• Engine (General)
• Engine from Vehicle
• Power Supply
• Cooling System
• Braking System
• Suspensions
• Chassis
• Electrical System
• Bodywork
Special Tools Coverage:
Lists specific tools required for various repair and maintenance tasks.
Electrical System Detail:
Includes comprehensive wiring diagrams for all circuits, component testing procedures, and troubleshooting guides for electrical faults.
Procedures Included
Procedures:
• General Maintenance
• Troubleshooting
• Diagnostic Procedures
• Repair Procedures
• Pre-Delivery Inspections
• Component Removal and Installation
• Adjustment Procedures
• System Overhaul
Engine Overhaul Detail:
Step-by-step instructions for engine disassembly, inspection, repair, and reassembly, including torque specifications and clearances.
Technical Depth
Depth:
Professional Technician Level (including diagnostics and detailed repair)
Repair Manual Scope:
Covers everything from routine maintenance checks to complex component rebuilds, diagnostic fault finding, and electrical system troubleshooting.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
Printable (as a PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single Cylinder, 4-Stroke, Liquid-Cooled
Displacement:
249.7 cc
Bore X Stroke:
72 mm x 60 mm
Valve Train:
SOHC, 4 Valves
Performance
Horsepower:
Approx. 22 HP (16.4 kW) @ 7500 RPM (Note: Specific dyno figures may vary)
Torque:
Approx. 23 Nm (17 lb-ft) @ 6500 RPM (Note: Specific dyno figures may vary)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (95 RON Recommended)
Throttle Body Size:
Typically around 32-34mm for this displacement
Lubrication
Oil Type:
Synthetic Motorcycle Oil, SAE 10W-40 (Refer to manual for specific API/JASO rating)
Oil Capacity:
Approx. 1.4 Liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Features
Clutch Type:
Automatic Dry Clutch
📐 Dimensions
Exterior
Length:
Approx. 2170 mm
Width:
Approx. 790 mm
Height:
Approx. 1380 mm (Seat height variable)
Weights
Dry Weight:
Approx. 172 kg
Gross Vehicle Weight Rating:
Approx. 350 kg
Cargo
Underseat Storage Capacity:
Sufficient for one full-face helmet and other items
🛡️ Safety Features
Ratings
Braking System:
Front: Dual Disc with 4-piston calipers; Rear: Single Disc with 2-piston caliper. Integral braking system may be present.
Active Features
ABS:
Optional or standard depending on market (refer to specific model configuration)
Passive Features
Lighting:
Halogen Headlight, LED Taillight
💡 Technology Features
Infotainment
Dashboard:
Digital and Analog combination, often including speedometer, tachometer, fuel gauge, and warning lights.
Driver Assistance
Braking Assistance:
Integral braking system (optional ABS) enhances rider safety.
Connectivity
Diagnostic Port:
On-board diagnostic (OBD) system with specific connector for fault code retrieval (detailed in manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 12 months (refer to manual for precise interval)
Air Filter Cleaning:
Every 6,000 km
Spark Plug Replacement:
Every 12,000 km
Transmission Oil Change:
Refer to manual, typically every 18,000-24,000 km
Fluid Specifications
Coolant Type:
Ethylene Glycol Based Coolant (50% mix with distilled water)
Brake Fluid Type:
DOT 4
Gearbox Oil Type:
Refer to manual, likely a specific motorcycle gear oil (e.g., SAE 75W-90 or 80W-90 GL-4, but verify).
Known Issues
Common Wear Items:
• CVT Belt Wear
• Voltage Regulator/Rectifier Failure
• Water Pump Seal Leaks
• Fuel Pump Issues (less common)
• Suspension Bushings
Diagnostic Focus:
The manual's troubleshooting section is critical for diagnosing electrical gremlins, fuel delivery problems, and performance issues.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Parent Company:
Piaggio & C. S.p.A.
Model Evolution
Nexus Lineage:
The Nexus series represents Gilera's foray into the maxi-scooter segment, emphasizing sporty performance and advanced features for its time.
Production
Production Period:
The Nexus 250 was part of the Nexus line produced from the mid-2000s, with the 250 i.e model covering the specified years.
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