🏷️ Basic Information Identification Make: Gilera Model: Nexus 500SP Mk2 Year: 2006 Product Type: Factory Service Repair Manual Product Format: PDF Download Codes Vin Decoder Section: Likely covered in electrical or general information section 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, performance-oriented commuter/touring Target Audience: Riders seeking versatile commuting and light touring capabilities with scooter practicality Competitive Analysis Key Competitors: Yamaha TMAX 500, Suzuki Burgman 400/650, Honda Silver Wing 500/600, Kymco Xciting 500 Key Features Performance Focus: The 'SP' designation typically indicates a sport-oriented version with enhanced components or tuning. Design Philosophy: Combines motorcycle-like handling with scooter convenience, featuring a relatively large engine for the class. 📋 Manual Details Coverage Areas Manual Coverage: Comprehensive repair, maintenance, troubleshooting, and disassembly/assembly procedures Page Count Estimated Page Count: Likely 300-500 pages (typical for this level of detail) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English (assumed based on typical sales markets for this product) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Full engine disassembly, assembly, inspection, timing, valve adjustment, lubrication, cooling system Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulation, fuel tank and lines Transmission: Automatic transmission (CVT), variator system, clutch, belt drive, gear reduction unit Chassis And Frame: Frame inspection, steering assembly, front suspension (forks), rear suspension (shock absorber, swingarm) Brakes: Front and rear brake systems, hydraulic lines, calipers, master cylinders, brake discs, brake pad replacement Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, instrumentation, ECU diagnostics Bodywork And Trim: Fairing removal and installation, seat, body panels, lighting covers Wheels And Tires: Wheel bearing inspection, tire replacement, wheel removal and installation Cooling System: Radiator, cooling fan, coolant levels, hoses, thermostat Exhaust System: Exhaust pipe, muffler inspection and replacement Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter service, brake fluid checks, coolant checks, chain adjustment (if applicable, though Nexus is belt-driven) Troubleshooting: Diagnostic procedures for common starting, running, and electrical issues, fault code interpretation Disassembly And Assembly: Detailed step-by-step instructions for removing and reinstalling all major components Rebuild Procedures: Engine rebuild, transmission overhaul, suspension component replacement Adjustments: Carburetor/throttle body synchronization (if applicable), idle speed adjustment, brake lever free play Component Testing: Testing of ignition components, fuel injectors, sensors, electrical circuits Technical Depth Depth Of Information: Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts Diagnostic Capabilities: Includes fault codes, sensor data interpretation, and troubleshooting trees Specific Procedures: Torque specifications, clearances, timing marks, electrical schematics 📊 Manual Specifications File Format PDF Quality: High-resolution scans or native digital creation, ensuring clarity of text and diagrams Searchability: Likely text-searchable PDF, allowing quick access to information Print Quality Printable: Yes, designed for printing individual sections or the entire manual Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, DOHC Displacement: 492.7 cc (as indicated by 500 designation, actual displacement is crucial) Bore X Stroke: Specific data would be in the manual, e.g., 94 mm x 71 mm Compression Ratio: Specific data would be in the manual, e.g., 10.5:1 Performance Horsepower: Approx. 40-42 HP @ 7500 RPM (typical for this engine) Torque: Approx. 45-47 Nm @ 5500 RPM (typical for this engine) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (95 RON recommended) Lubrication Oil Type: SAE 10W-40, API SG or higher (check manual for specific recommendations) Oil Capacity: Approx. 1.6 - 1.8 Liters (check manual for exact specification) 🔧 Transmission Standard Transmission Type: Automatic continuously variable transmission (CVT) Features Drive Type: Belt drive to rear wheel Transmission Fluid: Specific CVT fluid (refer to manual for part number and type) 📐 Dimensions Exterior Length: Approx. 2180 mm Width: Approx. 790 mm Height: Approx. 1420 mm (seat height variable) Weights Dry Weight: Approx. 190 kg Wet Weight: Approx. 205 kg (with fluids) Max Load Capacity: Approx. 180 kg (rider + passenger + luggage) Cargo Storage Capacity: Underseat storage for one full-face helmet, possibly glove box 🛡️ Safety Features Ratings Crash Test Information: Motorcycles and scooters typically do not undergo standardized crash testing like cars. Active Features Braking System: Combined Braking System (CBS) or independent front/rear brakes, ABS optional on some models/markets Lighting: Halogen headlights, LED taillight (common) Passive Features Frame Construction: Steel double cradle frame for rigidity Mirrors: Large, adjustable mirrors for good rear visibility 💡 Technology Features Infotainment Dashboard Display: Digital and analog gauges, including speedometer, tachometer, fuel gauge, and warning lights. Driver Assistance ABS: Optional ABS system available on some variants/markets, consult manual for specific model. Connectivity Diagnostic Port: OBD-II or manufacturer-specific diagnostic connector for fault code retrieval. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 6,000 km or annually (refer to manual for exact interval) Air Filter Service: Every 10,000 -...