Harley Davidson FXSTC Custom Softail 97-98 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXSTC Custom Softail Year: 1997-1998 Vehicle Type: Motorcycle Sub Model: Custom Softail Generation Generation Designation: Softail (Evo Generation) Codes Chassis Code: FXSTC 👋 Introduction Market Position Market Position: Targeted towards owners and independent repair shops of Harley-Davidson FXSTC Custom Softail motorcycles from the 1997-1998 model years, offering a professional-grade resource for maintenance and repair. Competitive Analysis Competitive Analysis: This manual provides dealership-level information, enabling users to perform complex repairs and maintenance that might otherwise require specialized dealer tools or expertise, thus offering a cost-effective alternative. Key Features Key Features: Complete service and repair instructions, including special tool references, safety precautions, and procedures for both routine and extensive repairs. Emphasizes understanding component functions for overall vehicle performance. 📋 Manual Details Coverage Areas Coverage Areas: Repair, Overhaul, Maintenance, Troubleshooting, Diagnostics, Installation, Removal, Tune-ups Page Count Page Count: Not Specified (PDF) Manual Type Manual Type: Service / Workshop Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine, Transmission, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Bodywork, Suspension, Brakes, Clutch, Carburetor Procedures Included Procedures Included: Routine Maintenance, Scheduled Servicing, Component Removal and Installation, Disassembly and Reassembly, Troubleshooting Faults, Diagnostic Procedures, Overhaul of Major Components, Engine Tuning, Electrical System Diagnosis and Repair, Fuel System Adjustments, Brake System Servicing Technical Depth Technical Depth: Comprehensive, covering general practices and product-specific aspects, including proprietary component manufacturer instructions. Suitable for experienced technicians, but beneficial for knowledgeable owners. Covers extensive repairs including engine and transmission disassembly. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable (High Resolution) Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Evolution (Evo) V-Twin, Air-Cooled Engine Displacement: 1340cc (82 cubic inches) Bore X Stroke: 3.496 in. x 4.25 in. (88.8 mm x 108 mm) Compression Ratio: 9.0:1 (Typical for models of this era) Performance Horsepower: Approx. 65-70 HP (Varies by tuning and specific configuration) Torque: Approx. 75-80 ft-lbs (Varies by tuning and specific configuration) Fuel System Fuel Delivery: Carburetor (e.g., Keihin CV 40mm) Fuel Type: Unleaded Gasoline, 91+ Octane Recommended 🔧 Transmission Standard Transmission Type: 5-Speed Manual Constant Mesh Optional Optional Transmission: N/A (Standard 5-speed) Features Clutch Type: Wet, Multi-plate Final Drive: Belt Drive 📐 Dimensions Exterior Length: Approx. 95.7 in. (2431 mm) Width: Approx. 35.0 in. (889 mm) Height: Approx. 50.0 in. (1270 mm) Weights Dry Weight: Approx. 610 lbs (277 kg) Fuel Capacity: 5.0 US gal (18.9 L) Oil Capacity: 3.0 US qt (2.8 L) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is primarily based on rider skill, maintenance, and adherence to road laws.) Active Features Active Safety Features: Disc Brakes (Front and Rear), Dual Front Disc Brakes (FXSTC Specific) Passive Features Passive Safety Features: Durable Frame Construction, Reflectors 💡 Technology Features Infotainment Infotainment System: N/A (Basic analog instrumentation typical for this era) Instrumentation Instrumentation: Analog speedometer, tachometer (optional or integrated), odometer, trip meter, indicator lights (oil pressure, neutral, turn signals, high beam) 🔧 Maintenance Service Intervals Initial Service: Refer to Manual (Typically around 1,000 miles for first major service) Routine Maintenance: Refer to Manual (e.g., Oil changes every 2,500-5,000 miles, spark plug inspection/replacement, chain/belt adjustment, filter checks) Fluid Specifications Engine Oil Type: Harley-Davidson 20W-50 Motorcycle Oil (or equivalent API SG or higher spec oil) Transmission Oil Type: Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent) Primary Chaincase Oil Type: Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent) Brake Fluid Type: DOT 4 Hydraulic Fluid (Check specific caliper recommendations) Known Issues Known Issues: Potential for primary drive chain wear, carburetor tuning adjustments, electrical connector corrosion, some reports of starter solenoid issues. Refer to manual for detailed troubleshooting. Common Wear Items: Tires, brake pads, clutch plates, drive belt, spark plugs, air filter. Technical Specifications Tire Pressure Front: Refer to Manual (Typically 30-32 PSI) Tire Pressure Rear: Refer to Manual (Typically 36-40 PSI) Spark Plug Gap: Refer to Manual (Typically 0.030-0.040 inches) Idle Speed: Refer to Manual (Typically 850-950 RPM) Primary Chain Tension: Refer to Manual (Specific measurement and adjustment procedure) 📚 Vehicle History Brand Heritage Brand Heritage: Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its cruiser and touring motorcycles, characterized by their distinctive V-twin engines and custom styling. Model Evolution Model Evolution: The Softail platform, introduced in 1984, mimics the appearance of a hardtail frame while incorporating hidden rear suspension. The FXSTC (Custom Softail) variant typically features custom paint, chrome accents, and a more stylized appearance compared to the standard Softail models. Production Production Years: 1997-1998 (for this specific manual) Manufacturing Location: United States 🏆 Awards & Recognition Recognitions Recognitions: Harley-Davidson's Softail line is recognized for its iconic styling and cruiser performance. Specific awards for the '97-'98 FXSTC are not...
Targeted towards owners and independent repair shops of Harley-Davidson FXSTC Custom Softail motorcycles from the 1997-1998 model years, offering a professional-grade resource for maintenance and repair.
Competitive Analysis
Competitive Analysis:
This manual provides dealership-level information, enabling users to perform complex repairs and maintenance that might otherwise require specialized dealer tools or expertise, thus offering a cost-effective alternative.
Key Features
Key Features:
Complete service and repair instructions, including special tool references, safety precautions, and procedures for both routine and extensive repairs. Emphasizes understanding component functions for overall vehicle performance.
Routine Maintenance, Scheduled Servicing, Component Removal and Installation, Disassembly and Reassembly, Troubleshooting Faults, Diagnostic Procedures, Overhaul of Major Components, Engine Tuning, Electrical System Diagnosis and Repair, Fuel System Adjustments, Brake System Servicing
Technical Depth
Technical Depth:
Comprehensive, covering general practices and product-specific aspects, including proprietary component manufacturer instructions. Suitable for experienced technicians, but beneficial for knowledgeable owners. Covers extensive repairs including engine and transmission disassembly.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable (High Resolution)
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Evolution (Evo) V-Twin, Air-Cooled
Engine Displacement:
1340cc (82 cubic inches)
Bore X Stroke:
3.496 in. x 4.25 in. (88.8 mm x 108 mm)
Compression Ratio:
9.0:1 (Typical for models of this era)
Performance
Horsepower:
Approx. 65-70 HP (Varies by tuning and specific configuration)
Torque:
Approx. 75-80 ft-lbs (Varies by tuning and specific configuration)
Fuel System
Fuel Delivery:
Carburetor (e.g., Keihin CV 40mm)
Fuel Type:
Unleaded Gasoline, 91+ Octane Recommended
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Constant Mesh
Optional
Optional Transmission:
N/A (Standard 5-speed)
Features
Clutch Type:
Wet, Multi-plate
Final Drive:
Belt Drive
📐 Dimensions
Exterior
Length:
Approx. 95.7 in. (2431 mm)
Width:
Approx. 35.0 in. (889 mm)
Height:
Approx. 50.0 in. (1270 mm)
Weights
Dry Weight:
Approx. 610 lbs (277 kg)
Fuel Capacity:
5.0 US gal (18.9 L)
Oil Capacity:
3.0 US qt (2.8 L)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is primarily based on rider skill, maintenance, and adherence to road laws.)
Active Features
Active Safety Features:
Disc Brakes (Front and Rear), Dual Front Disc Brakes (FXSTC Specific)
Passive Features
Passive Safety Features:
Durable Frame Construction, Reflectors
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic analog instrumentation typical for this era)
Instrumentation
Instrumentation:
Analog speedometer, tachometer (optional or integrated), odometer, trip meter, indicator lights (oil pressure, neutral, turn signals, high beam)
🔧 Maintenance
Service Intervals
Initial Service:
Refer to Manual (Typically around 1,000 miles for first major service)
Routine Maintenance:
Refer to Manual (e.g., Oil changes every 2,500-5,000 miles, spark plug inspection/replacement, chain/belt adjustment, filter checks)
Fluid Specifications
Engine Oil Type:
Harley-Davidson 20W-50 Motorcycle Oil (or equivalent API SG or higher spec oil)
Transmission Oil Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent)
Primary Chaincase Oil Type:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent)
Brake Fluid Type:
DOT 4 Hydraulic Fluid (Check specific caliper recommendations)
Known Issues
Known Issues:
Potential for primary drive chain wear, carburetor tuning adjustments, electrical connector corrosion, some reports of starter solenoid issues. Refer to manual for detailed troubleshooting.
Refer to Manual (Specific measurement and adjustment procedure)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its cruiser and touring motorcycles, characterized by their distinctive V-twin engines and custom styling.
Model Evolution
Model Evolution:
The Softail platform, introduced in 1984, mimics the appearance of a hardtail frame while incorporating hidden rear suspension. The FXSTC (Custom Softail) variant typically features custom paint, chrome accents, and a more stylized appearance compared to the standard Softail models.
Production
Production Years:
1997-1998 (for this specific manual)
Manufacturing Location:
United States
🏆 Awards & Recognition
Recognitions
Recognitions:
Harley-Davidson's Softail line is recognized for its iconic styling and cruiser performance. Specific awards for the '97-'98 FXSTC are not readily cataloged in general public databases, but the Evo engine platform itself has achieved legendary status within the motorcycling community.