Harley Davidson Softail 2008 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Harley-Davidson Model: Softail Year: 2008 Codes Platform Code: V-Twin ๐ Introduction Market Position Target Audience: Harley-Davidson Softail owners, independent repair shops, technicians Competitive Analysis Manual Advantage: Official factory documentation ensures accuracy and completeness unavailable in generic aftermarket manuals Key Features Feature 1: Official Factory OEM Service Manual Feature 2: Covers all 2008 Softail models Feature 3: Detailed diagrams, schematics, and illustrations Feature 4: Troubleshooting guides and diagnostic procedures ๐ Manual Details Coverage Areas Model Coverage: All Softail models for the 2008 model year Engine Coverage: Fuel injected Twin Cam 96B (1584cc) engines Page Count Page Count: Hundreds of pages Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, overhaul for Twin Cam 96B Fuel System: EFI system diagnostics, component testing, fuel pump, injectors, throttle body Ignition System: Ignition module, spark plugs, coil testing and replacement Transmission: 6-speed Cruise Drive transmission overhaul, inspection, lubrication Clutch: Clutch assembly, primary drive, clutch plates, hydraulic clutch system Brakes: Front and rear brake system maintenance, bleeding, component replacement (calipers, master cylinders, lines) Suspension: Front fork (telescopic) and rear shock absorber service, oil replacement, adjustment Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starter, fuses, relays Diagnostics: Troubleshooting procedures for common issues, DTC (Diagnostic Trouble Codes) interpretation Bodywork And Frame: Frame inspection, body panel removal/installation, fenders, fuel tank Wheels And Tires: Wheel bearing service, tire replacement, wheel balancing Control Systems: Handlebar controls, throttle cables, brake levers Procedures Included Preventative Maintenance: Oil changes, filter replacements, lubrication points, belt tensioning Repair Procedures: Step-by-step instructions for component replacement and repair Troubleshooting Guides: Systematic approaches to diagnose and fix problems Diagnostic Charts: Flowcharts for identifying causes of malfunctions Technical Depth Depth Level: Comprehensive, from basic maintenance to complete engine/transmission rebuilds Detail Level: Includes detailed torque specifications, tolerances, and procedures for expert-level service ๐ Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) โ๏ธ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 96B V-twin Displacement: 1584 cc (96 cubic inches) Bore X Stroke: 3.75 in x 4.38 in (95.25 mm x 111.25 mm) Compression Ratio: 8.9:1 Performance Horsepower: Approx. 70-75 HP (Model dependent, manufacturer rated) Torque: Approx. 90-95 ft-lbs @ 3000 RPM (Model dependent, manufacturer rated) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Premium Unleaded Gasoline Lubrication Oil Type: Harley-Davidson SYN3 Full Synthetic Motorcycle Oil or equivalent SAE 20W50 Oil Capacity: Approx. 3.5 quarts (3.3 liters) with filter change Cooling System Cooling Method: Air-cooled ๐ง Transmission Standard Transmission Type: 6-speed Cruise Drive Manual Primary Drive: Duplex chain, 34/46 ratio Final Drive: Belt drive, 32/66 ratio Features Clutch Type: Hydraulic, multi-plate wet clutch Transmission Fluid: Harley-Davidsonยฎ Formulaยฎ+ or equivalent SAE 50 Motorcycle Transmission Oil Transmission Fluid Capacity: Approx. 1 quart (0.95 liters) ๐ Dimensions Exterior Length: Varies by specific Softail model (e.g., Fat Boy, Heritage Softail Classic, Night Train) Seat Height Laden: Varies by model, typically around 26-27 inches (66-68.5 cm) Weights Dry Weight: Varies by model, typically around 650-700 lbs (295-317 kg) Gross Vehicle Weight Rating: Not typically specified by H-D as a GVWR, but payload capacity is a consideration Capacities Fuel Capacity: Varies by model, typically 5.0 gallons (18.9 liters) ๐ก๏ธ Safety Features Ratings Safety Certification: Meets FMVSS standards for motorcycles (US market) Active Features Braking System: Dual-piston front caliper and single-piston rear caliper Lighting: Halogen headlamp, LED tail lamp and brake lamp, amber turn signals Passive Features Frame Construction: Mild steel, tubular frame and swingarm Tire Pressure: Recommended tire pressures vary by model and tire, typically 36-40 PSI front, 40-42 PSI rear ๐ก Technology Features Infotainment Infotainment System: Basic, typically no integrated infotainment system; relies on aftermarket solutions for audio Driver Assistance Driver Assistance: None (basic rider aids such as ABS were not standard or widely available on all 2008 Softails) Connectivity Connectivity Features: None ๐ง Maintenance Service Intervals First Service: 1,000 miles (1,600 km) or 6 months, whichever comes first Subsequent Service: Every 5,000 miles (8,000 km) or 12 months, whichever comes first Fluid Specifications Engine Oil Spec: SAE 20W50 Motorcycle Oil (Harley-Davidson SYN3 or equivalent) Transmission Oil Spec: SAE 50 Motorcycle Transmission Oil (Harley-Davidson Formula+ or equivalent) Primary Chain Case Oil Spec: Harley-Davidson Formula+ or equivalent Brake Fluid Spec: DOT 4 (for hydraulic clutch and brake systems) Known Issues Common Issue 1: Stiff clutch operation (can be addressed with bleeding or clutch lever adjustment) Common Issue 2: Exhaust pipe leaks (due to heat and vibration, requires tightening or gasket replacement) Common Issue 3: Battery drain or charging system issues (stator, regulator/rectifier...
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil or equivalent SAE 20W50
Oil Capacity:
Approx. 3.5 quarts (3.3 liters) with filter change
Cooling System
Cooling Method:
Air-cooled
๐ง Transmission
Standard
Transmission Type:
6-speed Cruise Drive Manual
Primary Drive:
Duplex chain, 34/46 ratio
Final Drive:
Belt drive, 32/66 ratio
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Transmission Fluid:
Harley-Davidsonยฎ Formulaยฎ+ or equivalent SAE 50 Motorcycle Transmission Oil
Transmission Fluid Capacity:
Approx. 1 quart (0.95 liters)
๐ Dimensions
Exterior
Length:
Varies by specific Softail model (e.g., Fat Boy, Heritage Softail Classic, Night Train)
Seat Height Laden:
Varies by model, typically around 26-27 inches (66-68.5 cm)
Weights
Dry Weight:
Varies by model, typically around 650-700 lbs (295-317 kg)
Gross Vehicle Weight Rating:
Not typically specified by H-D as a GVWR, but payload capacity is a consideration
Capacities
Fuel Capacity:
Varies by model, typically 5.0 gallons (18.9 liters)
๐ก๏ธ Safety Features
Ratings
Safety Certification:
Meets FMVSS standards for motorcycles (US market)
Active Features
Braking System:
Dual-piston front caliper and single-piston rear caliper
Lighting:
Halogen headlamp, LED tail lamp and brake lamp, amber turn signals
Passive Features
Frame Construction:
Mild steel, tubular frame and swingarm
Tire Pressure:
Recommended tire pressures vary by model and tire, typically 36-40 PSI front, 40-42 PSI rear
๐ก Technology Features
Infotainment
Infotainment System:
Basic, typically no integrated infotainment system; relies on aftermarket solutions for audio
Driver Assistance
Driver Assistance:
None (basic rider aids such as ABS were not standard or widely available on all 2008 Softails)
Connectivity
Connectivity Features:
None
๐ง Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first
Fluid Specifications
Engine Oil Spec:
SAE 20W50 Motorcycle Oil (Harley-Davidson SYN3 or equivalent)
Transmission Oil Spec:
SAE 50 Motorcycle Transmission Oil (Harley-Davidson Formula+ or equivalent)
Primary Chain Case Oil Spec:
Harley-Davidson Formula+ or equivalent
Brake Fluid Spec:
DOT 4 (for hydraulic clutch and brake systems)
Known Issues
Common Issue 1:
Stiff clutch operation (can be addressed with bleeding or clutch lever adjustment)
Common Issue 2:
Exhaust pipe leaks (due to heat and vibration, requires tightening or gasket replacement)
Common Issue 3:
Battery drain or charging system issues (stator, regulator/rectifier are common failure points)
Common Issue 4:
Harley-Davidson diagnostic codes (requiring specific tools and knowledge to interpret)
Part Numbers
Oil Filter Part Number:
e.g., Harley-Davidson 63796-77A or equivalent
Air Filter Part Number:
Varies by specific Softail model, consult manual
๐ Vehicle History
Brand Heritage
Brand History:
Harley-Davidson is an iconic American motorcycle manufacturer founded in 1903, renowned for its V-twin engines and cruiser motorcycles.
Model Evolution
Softail Lineage:
The Softail platform, introduced in 1983, is known for its classic hardtail look with hidden rear suspension, mimicking vintage rigid frames while providing modern comfort.
Production
Manufacturing Location:
York, Pennsylvania, and Milwaukee, Wisconsin, USA
๐ Awards & Recognition
Recognitions
Award Type:
N/A (Manufacturer awards are not applicable to service manuals)
Ratings
Owner Satisfaction:
High owner satisfaction for the Softail platform, known for its ride comfort and classic styling.