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Harley Davidson Softail 2006 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail Year: 2006 Codes Chassis Code: FXST, FXSTI, FXSTS, FXSTSI, FXSTB, FXSTBI, FXSTC, FXSTCI 👋 Introduction Market Position Market Segment: Cruiser motorcycle, specifically Harley-Davidson's Softail line, known for its classic styling and V-twin engine. Competitive Analysis Competitors 2006: Other Harley-Davidson models, Indian Motorcycles, select models from Japanese manufacturers (e.g., Yamaha Road Star, Honda Shadow) and European manufacturers. Key Features Softail Platform Features: Rigid appearance with hidden rear suspension, characteristic V-twin engine, classic styling cues, diverse model range within the Softail family. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete factory service and repair Page Count Estimated Page Count: Hundreds Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Fuel system, ignition system, lubrication system, cooling system (if applicable), exhaust system, internal engine components (cylinder head, pistons, crankshaft, camshafts, valves), engine tuning and diagnostics Transmission Drivetrain: Clutch, primary drive, transmission gears and shafts, final drive belt, shifter mechanism, lubrication Electrical System: Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition system, lighting (headlight, taillight, turn signals), instrumentation, wiring diagrams, fuses, relays, diagnostic connectors (e.g., HD-LAN) Chassis Suspension Brakes: Frame, front suspension (forks, steering head bearings), rear suspension (shock absorbers, swingarm), wheel bearings, brake system (master cylinders, calipers, rotors, lines, pads, bleeding procedures), anti-lock braking system (ABS) diagnostics and service Bodywork And Trim: Body panels, fenders, fuel tank, seat, handlebars, controls, mirrors, exhaust system components, accessory installation Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacement, spark plug replacement, brake fluid flush, clutch adjustment, belt tension check, battery maintenance, tire pressure checks Repair Procedures: Engine overhaul, transmission rebuild, clutch replacement, fork seal replacement, brake caliper overhaul, electrical component diagnosis and replacement, body panel repair and replacement Troubleshooting Diagnostics: Step-by-step diagnostic charts for common and uncommon issues, error code interpretation, wiring diagram analysis Special Tools And Techniques: Required specialty tools for specific procedures, torque specifications for all fasteners, critical assembly sequences Technical Depth Technical Depth Level: Comprehensive, covering from basic user maintenance to full engine and transmission overhauls, including electrical diagnostics and advanced troubleshooting. 📊 Manual Specifications File Format File Format Details: PDF (Portable Document Format), allowing for digital viewing, searching, and selective printing. Print Quality Print Quality Attributes: High resolution, suitable for printing individual pages or the entire manual. Includes clear diagrams and schematics. Binding Type Binding Type For Printed Version: Not applicable for PDF download; printable format allows for custom binding (e.g., spiral, three-ring). Paper Type Paper Type For Printed Version: Not applicable for PDF download; suggests standard printer paper. ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 88B / 96 (depending on specific Softail variant and emissions compliance for the year) Engine Configuration: Air-cooled, 45-degree V-twin Bore X Stroke: For Twin Cam 88B: 3.75 in. x 4.00 in. (95.25 mm x 101.6 mm) Displacement: For Twin Cam 88B: 88 cubic inches (1450 cc) Compression Ratio: Typically 8.3:1 to 9.1:1 depending on specific model and tuning Performance Horsepower Rating: Approx. 65-70 HP (varies by model and exhaust) Torque Rating: Approx. 80-85 ft-lbs @ 3500 RPM (varies by model) Fuel System Fuel Delivery System: Fuel Injection (EFI) - Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane (R+M/2) Ignition System Ignition Type: Electronic Ignition (Spark Ignition) Lubrication System Oil Type Engine: Harley-Davidson Synchronized Formula SAE 20W50 or equivalent V-twin specific motorcycle oil Oil Capacity Engine: Approx. 4 quarts (3.8 Liters) with filter change 🔧 Transmission Standard Transmission Type: 5-speed constant mesh manual transmission Optional Optional Transmission: Not applicable for 2006 Softail models; all equipped with 5-speed manual. Features Primary Drive Type: Duplex chain primary drive with wet, multi-plate clutch Final Drive Type: Belt drive, 32mm wide, 140-tooth belt Fluid Specifications Transmission Oil Type: Harley-Davidson Transmission Lubricant SAE 80W-90 or equivalent gear oil Fluid Capacities Transmission Oil Capacity: Approx. 24 US fl oz (0.71 Liters) 📐 Dimensions Exterior Overall Length: Varies by specific Softail model (e.g., FXST, FXSTB, FXSTC), generally around 93 inches (2362 mm) Wheelbase: Varies by model, approx. 64.5-65.5 inches (1638-1664 mm) Weights Dry Weight: Varies by model, typically 650-700 lbs (295-318 kg) Gross Vehicle Weight Rating: Varies by model, typically around 1000-1100 lbs (454-499 kg) Fuel Capacity Fuel Tank Capacity: Varies by model, typically 4.0-5.0 US gallons (15.1-18.9 Liters) 🛡️ Safety Features Ratings Safety Ratings: Not applicable in the same way as automobiles; focus is on rider safety features and design integrity. Active Features Active Safety Features: Optional Anti-lock Braking System (ABS) on some models, responsive braking components. Passive Features Passive Safety Features: Sturdy frame construction, compliant suspension, rider controls designed for stability. 💡 Technology Features Infotainment Infotainment Features: Base models typically feature analog instrumentation. Higher-end or optioned models might include integrated audio systems (radio/CD player) and cruise control. Driver...
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Harley Davidson Softail 2006 Factory Service Repair ManualHarley Davidson Softail 2006 Factory Service Repair ManualHarley Davidson Softail 2006 Factory Service Repair ManualHarley Davidson Softail 2006 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Softail
Year:
2006
Codes
Chassis Code:
FXST, FXSTI, FXSTS, FXSTSI, FXSTB, FXSTBI, FXSTC, FXSTCI
👋 Introduction
Market Position
Market Segment:
Cruiser motorcycle, specifically Harley-Davidson's Softail line, known for its classic styling and V-twin engine.
Competitive Analysis
Competitors 2006:
Other Harley-Davidson models, Indian Motorcycles, select models from Japanese manufacturers (e.g., Yamaha Road Star, Honda Shadow) and European manufacturers.
Key Features
Softail Platform Features:
Rigid appearance with hidden rear suspension, characteristic V-twin engine, classic styling cues, diverse model range within the Softail family.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Complete factory service and repair
Page Count
Estimated Page Count:
Hundreds
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel system, ignition system, lubrication system, cooling system (if applicable), exhaust system, internal engine components (cylinder head, pistons, crankshaft, camshafts, valves), engine tuning and diagnostics
Transmission Drivetrain:
Clutch, primary drive, transmission gears and shafts, final drive belt, shifter mechanism, lubrication
Electrical System:
Battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition system, lighting (headlight, taillight, turn signals), instrumentation, wiring diagrams, fuses, relays, diagnostic connectors (e.g., HD-LAN)
Chassis Suspension Brakes:
Frame, front suspension (forks, steering head bearings), rear suspension (shock absorbers, swingarm), wheel bearings, brake system (master cylinders, calipers, rotors, lines, pads, bleeding procedures), anti-lock braking system (ABS) diagnostics and service
Bodywork And Trim:
Body panels, fenders, fuel tank, seat, handlebars, controls, mirrors, exhaust system components, accessory installation
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacement, spark plug replacement, brake fluid flush, clutch adjustment, belt tension check, battery maintenance, tire pressure checks
Repair Procedures:
Engine overhaul, transmission rebuild, clutch replacement, fork seal replacement, brake caliper overhaul, electrical component diagnosis and replacement, body panel repair and replacement
Troubleshooting Diagnostics:
Step-by-step diagnostic charts for common and uncommon issues, error code interpretation, wiring diagram analysis
Special Tools And Techniques:
Required specialty tools for specific procedures, torque specifications for all fasteners, critical assembly sequences
Technical Depth
Technical Depth Level:
Comprehensive, covering from basic user maintenance to full engine and transmission overhauls, including electrical diagnostics and advanced troubleshooting.
📊 Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format), allowing for digital viewing, searching, and selective printing.
Print Quality
Print Quality Attributes:
High resolution, suitable for printing individual pages or the entire manual. Includes clear diagrams and schematics.
Binding Type
Binding Type For Printed Version:
Not applicable for PDF download; printable format allows for custom binding (e.g., spiral, three-ring).
Paper Type
Paper Type For Printed Version:
Not applicable for PDF download; suggests standard printer paper.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Harley-Davidson Twin Cam 88B / 96 (depending on specific Softail variant and emissions compliance for the year)
Engine Configuration:
Air-cooled, 45-degree V-twin
Bore X Stroke:
For Twin Cam 88B: 3.75 in. x 4.00 in. (95.25 mm x 101.6 mm)
Displacement:
For Twin Cam 88B: 88 cubic inches (1450 cc)
Compression Ratio:
Typically 8.3:1 to 9.1:1 depending on specific model and tuning
Performance
Horsepower Rating:
Approx. 65-70 HP (varies by model and exhaust)
Torque Rating:
Approx. 80-85 ft-lbs @ 3500 RPM (varies by model)
Fuel System
Fuel Delivery System:
Fuel Injection (EFI) - Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M/2)
Ignition System
Ignition Type:
Electronic Ignition (Spark Ignition)
Lubrication System
Oil Type Engine:
Harley-Davidson Synchronized Formula SAE 20W50 or equivalent V-twin specific motorcycle oil
Oil Capacity Engine:
Approx. 4 quarts (3.8 Liters) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh manual transmission
Optional
Optional Transmission:
Not applicable for 2006 Softail models; all equipped with 5-speed manual.
Features
Primary Drive Type:
Duplex chain primary drive with wet, multi-plate clutch
Final Drive Type:
Belt drive, 32mm wide, 140-tooth belt
Fluid Specifications
Transmission Oil Type:
Harley-Davidson Transmission Lubricant SAE 80W-90 or equivalent gear oil
Fluid Capacities
Transmission Oil Capacity:
Approx. 24 US fl oz (0.71 Liters)
📐 Dimensions
Exterior
Overall Length:
Varies by specific Softail model (e.g., FXST, FXSTB, FXSTC), generally around 93 inches (2362 mm)
Wheelbase:
Varies by model, approx. 64.5-65.5 inches (1638-1664 mm)
Weights
Dry Weight:
Varies by model, typically 650-700 lbs (295-318 kg)
Gross Vehicle Weight Rating:
Varies by model, typically around 1000-1100 lbs (454-499 kg)
Fuel Capacity
Fuel Tank Capacity:
Varies by model, typically 4.0-5.0 US gallons (15.1-18.9 Liters)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the same way as automobiles; focus is on rider safety features and design integrity.
Active Features
Active Safety Features:
Optional Anti-lock Braking System (ABS) on some models, responsive braking components.
Passive Features
Passive Safety Features:
Sturdy frame construction, compliant suspension, rider controls designed for stability.
💡 Technology Features
Infotainment
Infotainment Features:
Base models typically feature analog instrumentation. Higher-end or optioned models might include integrated audio systems (radio/CD player) and cruise control.
Driver Assistance
Driver Assistance Systems:
Optional ABS (Anti-lock Braking System) available on select models.
Connectivity
Connectivity Options:
Limited connectivity in the modern sense; typically relies on dealer diagnostic tools and the HD-LAN communication network for electronic diagnostics.
Diagnostics
Diagnostic Capabilities:
On-board diagnostics via the VCI (Vehicle Communication Interface) and diagnostic software; manual provides guidance on interpreting codes and performing diagnostic tests.
🔧 Maintenance
Service Intervals
Initial Service Interval:
First service typically recommended at 1,000 miles (1600 km) or 6 months, whichever comes first.
Engine Oil Change Interval:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first, or as per specific oil manufacturer recommendations.
Transmission Oil Change Interval:
Every 10,000 miles (16,000 km) or 24 months, whichever comes first.
Primary Chain Case Oil Change Interval:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first.
Spark Plug Replacement Interval:
Typically at 10,000-15,000 miles (16,000-24,000 km), refer to manual for specific plug type and gap.
Fluid Specifications
Brake Fluid Type:
DOT 4, non-silicone based hydraulic fluid
Clutch Fluid Type:
DOT 4, non-silicone based hydraulic fluid (for hydraulic clutch models)
Fork Oil Type:
Harley-Davidson Type E or equivalent SAE 10W fork oil
Known Issues
Common Wear Items:
Clutch plates, brake pads, drive belt, wheel bearings, steering head bearings, battery.
Potential Reliability Concerns:
Some owners report issues with charging systems (regulator/rectifier), oil leaks from engine/transmission seals, and premature wear of certain suspension components. The manual will guide diagnostics for these.
Typical Tune Up Components:
Spark plugs, air filter, fuel filter (if applicable/accessible), engine oil and filter, primary and transmission oil.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Established in 1903, Harley-Davidson is an iconic American motorcycle manufacturer known for its V-twin engines, custom styling, and strong brand identity.
Model Evolution
Softail Line Introduction:
The Softail platform was introduced in 1983, featuring a concealed rear suspension to mimic the hardtail look of classic motorcycles while providing modern ride comfort.
2006 Softail Updates:
The 2006 model year saw continued refinement of the Twin Cam engine, chassis updates, and the introduction of various Softail sub-models like the FXST, FXSTI (with ABS), FXSTB ('Night Train'), FXSTS ('Springer'), and FXSTC ('Custom').
Production
Manufacturing Location:
Primarily assembled in York, Pennsylvania, USA, with components sourced globally.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Harley-Davidson motorcycles, including the Softail line, are consistently recognized for their styling, sound, and cultural impact within the motorcycle community.
Ratings
Reliability Ratings:
Reliability varies; diligent maintenance as outlined in the manual is crucial for optimal performance and longevity. Consumer reports and owner surveys can provide specific model year insights.
Certifications
Emissions Compliance:
Models conform to EPA and CARB emissions standards for their respective production year.
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