Basic Information Identification Make: Harley-Davidson Model: XL1200R Year: 2009 Product Type: Workshop Service Repair Manual Trim Level: All Styles Covered Introduction Market Position Market Segment: Cruiser Motorcycle Competitive Analogy: Direct competitor to other V-twin cruisers from American and Japanese manufacturers in its class. Key Features Vehicle Philosophy: Classic Harley-Davidson styling with a focus on rider engagement and customization potential. Manual Value Proposition: Cost-effective solution for maintaining and repairing the motorcycle, empowering owners and independent mechanics. Manual Advantage: Provides factory-level detail, eliminating the need for expensive dealership services. Manual Details Coverage Areas General Information: True Maintenance: True Chassis: True Fuel System: True Cooling System: True Engine: True Clutch: True Engine Lubrication System: True Engine Removal Installation: True Drive: True Transmission: True Wheels Tires: True Final Drive: True Brakes: True Suspension: True Steering: True Frame: True Electrical System: True Wiring Diagrams: True Page Count Estimated Pages: Hundreds Manual Type Manual Category: Factory Service Repair Manual Intended Audience: Do-it-yourselfer and Experienced Mechanic Language Language: English Format File Format: PDF Delivery Method: Instant Download Software Requirements: Adobe PDF Reader Manual Coverage Systems Covered Powertrain: Engine, Clutch, Transmission, Final Drive, Drive System Chassis And Frame: Frame, Chassis, Steering, Suspension, Wheels, Tires Fuel And Lubrication: Fuel System, Engine Lubrication System Braking And Cooling: Brakes, Cooling System Electrical And Lighting: Electrical System, Wiring Diagrams Procedures Included Repair Procedures: Step-by-step instructions based on complete disassembly Diagnostic Procedures: Troubleshooting and electrical service procedures Maintenance Procedures: Routine maintenance, fluid changes, inspections Component Removal Installation: Engine removal/installation, component reassembly Technical Depth Depth Of Coverage: Comprehensive, in-depth professional quality Instructional Format: Numbered instructions, detailed substeps, notes, cautions, warnings Visual Aids: Hundreds of photos, illustrations, enlarged insets Manual Specifications File Format File Type: PDF Compatibility: All PC-based Windows OS and Mac Print Quality Printability: Print entire manual or specific pages without restriction Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution V-twin Displacement: 1200 cc (73.4 cubic inches) Bore X Stroke: 3.496 in. x 3.812 in. (88.8 mm x 96.8 mm) Compression Ratio: 9.0:1 Valve Train: Pushrod-actuated, overhead valves with two valves per cylinder Ignition System: Electronic CDI Carburetion: Harley-Davidson Electronic Sequential Port Fuel Injection (ESPFI) Performance Horsepower Estimate: Approx. 65-70 hp (manufacturer specific figures vary) Torque Estimate: Approx. 70-75 ft-lbs @ 3500 rpm (manufacturer specific figures vary) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded gasoline, minimum 91 octane (R+M)/2 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Clutch, wet, multi-plate Primary Drive: 46/30 Duplex chain, ratio 2.273 Final Drive: 74/42 V-belt, ratio 2.75:1 Dimensions Exterior Length: Approx. 88.4 in. (2245 mm) Seat Height Laden: Approx. 26.5 in. (673 mm) Weights Dry Weight: Approx. 530 lbs (240 kg) Gross Vehicle Weight Rating: Not specified, refer to frame section for load limits. Safety Features Ratings Safety Certifications: N/A (Motorcycle Specific) Active Features Braking System: Hydraulic disc brakes, front and rear. Passive Features Lighting: Headlamp, tail lamp, brake lamp, turn signals Technology Features Infotainment Infotainment System: Basic, typically analog speedometer and tachometer. No integrated infotainment system as standard. Driver Assistance Driver Assistance Features: None standard. Focus is on mechanical feedback. Connectivity Connectivity Features: None standard. Lighting Technology Headlight Type: Halogen Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals, typically around 5,000 miles or 12 months. Primary Chain Tension Adjustment: Refer to manual, typically every 5,000 miles. Spark Plug Replacement: Refer to manual, typically every 10,000-15,000 miles. Fluid Specifications Engine Oil Type: Refer to manual for specific Harley-Davidson recommended viscosity and API classification (e.g., SAE 20W50). Primary Chain Case Oil: Refer to manual for Harley-Davidson primary fluid specifications. Transmission Oil: Refer to manual for Harley-Davidson transmission fluid specifications. Brake Fluid: DOT 4, as per manual. Known Issues Common Wear Items: Clutch plates, brake pads, fork seals, drive belt. Electrical Connections: Some owners report the need to inspect and secure electrical connections, especially in humid environments. Vehicle History Brand Heritage Brand Legacy: Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and classic cruiser styling. Model Evolution Sportster Lineage: The Sportster line, to which the XL1200R belongs, has been in production since 1957, evolving from lightweight performance bikes to modern cruisers. Xl1200R Positioning: The 'R' designation typically signified a 'Roadster' or 'Sportster' variant, often featuring dual front brake discs and a more aggressive stance compared to standard models. Production Manufacturing Location: United States