🏷️ Basic Information Identification Make: Harley-Davidson Model: XL1200R Sportster Year: 2008 Product Name: Harley Davidson XL1200R Sportster 2008 WSM Service Repair Manual Codes Engine Code Primary: Evolution 1200 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Harley-Davidson XL1200R Sportster owners, independent repair shops, DIY enthusiasts. Competitive Analysis Key Selling Points Of Manual: Cost savings on repairs, empowerment for owners, comprehensive coverage, high-quality visuals and diagrams. Key Features Manual Value Proposition: Enables owners to perform repairs and maintenance themselves, saving money and increasing understanding of their motorcycle. 📋 Manual Details Coverage Areas Manual Type: Service Manual / Repair Manual / Workshop Manual (WSM) Language: English File Format: PDF Delivery Method: Instant Download Print Quality: Full Printable Software Requirements: Adobe PDF Reader Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine System: Complete coverage: disassembly, assembly, inspection, troubleshooting, repair procedures for Evolution 1200 engine. Fuel System: Carburetor (Keihin CV type) tuning, rebuilding, fuel pump, fuel lines, tank service. Ignition System: Spark plugs, ignition coils, electronic ignition module troubleshooting and replacement. Transmission System: 5-speed constant mesh transmission: disassembly, assembly, inspection, lubrication, shifting mechanism. Clutch System: Clutch operation, adjustment, friction plates, pressure plates, primary drive inspection. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting, instrumentation, switches. Braking System: Front and rear brake systems: hydraulic lines, master cylinders, calipers, pads, rotors, bleeding procedures. Suspension System: Front forks (telescopic): fluid change, seal replacement, spring inspection. Rear shock absorbers: removal, inspection, replacement. Wheel And Tire System: Wheel bearing inspection and replacement, tire pressure, tire mounting, wheel balancing. Frame And Bodywork: Frame inspection, handlebars, control levers, footpegs, seat, fenders, fuel tank removal and installation, exhaust system. Procedures Included Maintenance Procedures: Routine maintenance: oil changes, filter replacement, spark plug service, chain adjustment, brake adjustments, lubrication points. Troubleshooting Procedures: Diagnostic charts and guides for common issues across all systems. Repair Procedures: Step-by-step instructions for all major repairs and component replacements. Diagnostic Codes: Information on any self-diagnostic capabilities or error codes (if applicable). Technical Depth Depth Of Coverage: Comprehensive: Covers routine maintenance, diagnostics, component-level repair, and major overhauls. Detail Level: Professional quality, in-depth, easy-to-follow step-by-step instructions with pictures and wiring diagrams. 📊 Manual Specifications File Format Binding Type: Digital Download (Printable PDF) Paper Type: N/A (Digital) Searchability: Typically searchable text within PDF format. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution V-Twin Displacement: 73.4 cu in (1202 cc) Bore X Stroke: 3.500 in x 3.813 in (88.9 mm x 96.8 mm) Compression Ratio: 9.0:1 Performance Horsepower Approximate: 65-70 HP (estimate, specific figure often not published in manuals) Torque Approximate: 70-75 ft-lbs (estimate, specific figure often not published in manuals) Fuel System Fuel Delivery: Keihin CV (Constant Velocity) 40 mm carburetor Fuel Type: Unleaded gasoline, minimum 91 octane Fuel Tank Capacity: 3.7 US gallons (14.0 L) 🔧 Transmission Standard Type: 5-speed, constant mesh Primary Drive: Duplex chain, 2.207:1 Final Drive: Belt drive, 3.15:1 Features Clutch Type: Wet, multi-plate Transmission Oil Type: Harley-Davidson Genuine Formula+, SAE 50 (or equivalent) Transmission Oil Capacity: 24 US fl oz (0.71 L) 📐 Dimensions Exterior Length: 88.1 in (2238 mm) Width Handlebar: 33.5 in (851 mm) Height: 48.0 in (1219 mm) Seat Height Laden: 28.1 in (714 mm) Ground Clearance: 4.5 in (114 mm) Weights Dry Weight: 533 lbs (242 kg) Wet Weight Approximate: 558 lbs (253 kg) Gvwr: 930 lbs (422 kg) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles are not subject to the same crash test ratings as automobiles) Active Features Brakes: Dual-action, front disc; rear disc Headlight: 55W H4 halogen, reflector-optics Passive Features Frame Type: Mild steel, tubular, cradle frame 💡 Technology Features Infotainment Instrumentation: Analog speedometer, tachometer (on some variants), fuel gauge, indicator lights. Driver Assistance ABS: Not typically standard on the 2008 XL1200R. Check specific VIN or options. Connectivity Bluetooth: Not available on this model year. 🔧 Maintenance Service Intervals First Service: 1,000 miles (1,600 km) or 6 months, whichever comes first. Subsequent Services: Every 5,000 miles (8,000 km) or 12 months for oil and filter changes. More frequent checks for certain components like brake fluid and tire pressure. Fluid Specifications Engine Oil Type: Harley-Davidson Genuine V-Twin 20W-50 Synthetic (or equivalent premium quality V-Twin motorcycle oil) Engine Oil Capacity: 3.5 US quarts (3.3 L) with filter change Primary Chain Case Oil: Harley-Davidson Genuine Formula+, SAE 50 (same as transmission) Primary Chain Case Oil Capacity: 24 US fl oz (0.71 L) Brake Fluid Type: DOT 4 Fork Oil Type: Harley-Davidson genuine front fork oil (viscosity varies, check manual for specific grade) Known Issues Common Issues For Model Year: Potential for charging system issues (regulator/rectifier), starter clutch wear, and carburetor adjustments over time. Refer to manual for specific diagnostics. 📚 Vehicle History Brand Heritage Brand Origin: Founded in 1903, Milwaukee, Wisconsin, USA. Model Evolution Sportster Lineage: The Sportster...