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Hino Dutro WU 300 400 XZU 400 Series Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Hino Model: Dutro Series: WU 300 / 400 XZU 400 Series Product Type: Complete Workshop Service Repair Manual Format: PDF Download 👋 Introduction Market Position Vehicle Segment: Light-Duty Commercial Vehicle / Truck Target Audience: Owners, Operators, Mechanics, Fleet Managers Competitive Analysis Competitors: Isuzu NPR, Mitsubishi Fuso Canter, Nissan Atlas Key Features Manual Benefit 1: Significant cost savings on repairs and maintenance Manual Benefit 2: Empowers users to perform their own maintenance and repairs confidently Manual Benefit 3: Ensures proper vehicle upkeep for longevity and optimal performance 📋 Manual Details Coverage Areas All Models Covered: True All Engines Covered: True All Trim Levels Covered: True All Transmission Types Covered: True Page Count Estimated Page Count: Extensive (A-Z Coverage) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF Accessibility Device Compatibility: All PC & MAC Computers, Tablets, Mobile Phones Required Software: Adobe Reader (Free Download) Delivery Delivery Method: Instant Email Delivery After Payment 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Fuel System, Lubrication System, Cooling System, Ignition System, Emission Control System, Turbocharging System (if applicable) Drivetrain Systems: Clutch, Manual Transmission, Automatic Transmission (if applicable), Driveshaft, Differential, Axles Chassis Systems: Suspension (Front & Rear), Steering System, Brake System (Hydraulic & Parking Brake), Wheels & Tires Electrical Systems: Battery, Starting System, Charging System, Lighting System, Instrumentation, Wiper/Washer System, Horn, Fuses & Relays, Engine Control Unit (ECU), Body Control Module (BCM), Power Windows/Locks (if applicable) Body Systems: Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, HVAC System (Heating, Ventilation, Air Conditioning) Procedures Included Maintenance Procedures: Oil Changes, Filter Replacements, Fluid Checks & Top-ups, Lubrication, Tire Rotation & Balancing, Battery Maintenance, Brake Pad Replacement, Spark Plug Replacement Diagnostic Procedures: Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) Explanation & Resolution, Component Testing Repair Procedures: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Replacement, Body Panel Repair/Replacement, HVAC System Repair Installation Procedures: Component Installation, Accessory Installation (where applicable) Technical Depth Depth Of Coverage: Comprehensive (A-Z Service & Repair) Detail Level: Step-by-step instructions with accompanying diagrams and pictures Diagnostic Tools: References to necessary diagnostic tools and equipment 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High Quality, Printable Pages (Individual or Full Document) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Features Searchability: Searchable Text (via Adobe Reader) ⚙️ Engine Specifications Primary Engine Engine Codes Indicated: XZU (commonly associated with N04C, N04C-T, N04C-VB, N04C-VD diesel engines) Performance Typical Power Output: Varies by specific engine variant, commonly in the 100-150 HP range Typical Torque Output: Varies by specific engine variant, commonly in the 250-400 Nm range Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDI) Emission Control Emission Standards: Likely compliant with relevant regional emission standards (e.g., Euro IV, Euro V, depending on model year and market) Cooling System Cooling Type: Water-Cooled Lubrication System Oil Type Recommendation General: Diesel Engine Oil API CI-4 or higher (specific viscosity grade to be confirmed in manual, typically 10W-30 or 15W-40) 🔧 Transmission Standard Transmission Type Standard: Manual Transmission Optional Transmission Type Optional: Automated Manual Transmission (AMT) or Automatic Transmission may be available on certain configurations Features Transmission Gear Count: Typically 5 or 6-speed manual Fluid Specifications Manual Transmission Fluid Recommendation: GL-4 or GL-5 Gear Oil (specific viscosity grade and type to be confirmed in manual) 📐 Dimensions Exterior Vehicle Class: Light-duty commercial truck / Cab-over engine Weights Gross Vehicle Weight Rating Gvwr: Varies significantly by configuration (WU300 typically 3-4.5 tons, XZU400 typically 4-6 tons) Curb Weight: Varies by configuration and body style 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Commercial vehicles often have different testing protocols than passenger cars) Active Features Braking System: Hydraulic Power Brakes with ABS (Anti-lock Braking System) likely standard or optional depending on configuration. Stability Control: May be available on later models or specific configurations Passive Features Airbags: Driver's airbag typically standard; passenger airbag may be optional Seatbelts: 3-point seatbelts for driver and passenger 💡 Technology Features Infotainment Infotainment Features: Basic radio and CD player are common; higher trims may offer auxiliary input or Bluetooth connectivity. Driver Assistance Driver Assistance Systems: ABS is standard on most models; other advanced systems like traction control or stability control are less common but may exist on specific later trims. Connectivity Connectivity Options: Limited by design for commercial focus; may include power outlets, but advanced connectivity suites are unlikely. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 5,000 to 10,000 km or 6 months, whichever comes first (exact interval detailed in manual based on operating conditions). Air Filter Replacement: Based on mileage or visual inspection, typically every 20,000 - 40,000 km. Fuel Filter Replacement: Typically every 20,000 - 30,000 km, especially important for diesel engines. Brake Fluid Replacement:...
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Hino Dutro WU 300 400 XZU 400 Series Complete Workshop Service Repair ManualHino Dutro WU 300 400 XZU 400 Series Complete Workshop Service Repair ManualHino Dutro WU 300 400 XZU 400 Series Complete Workshop Service Repair ManualHino Dutro WU 300 400 XZU 400 Series Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Hino
Model:
Dutro
Series:
WU 300 / 400 XZU 400 Series
Product Type:
Complete Workshop Service Repair Manual
Format:
PDF Download
👋 Introduction
Market Position
Vehicle Segment:
Light-Duty Commercial Vehicle / Truck
Target Audience:
Owners, Operators, Mechanics, Fleet Managers
Competitive Analysis
Competitors:
Isuzu NPR, Mitsubishi Fuso Canter, Nissan Atlas
Key Features
Manual Benefit 1:
Significant cost savings on repairs and maintenance
Manual Benefit 2:
Empowers users to perform their own maintenance and repairs confidently
Manual Benefit 3:
Ensures proper vehicle upkeep for longevity and optimal performance
📋 Manual Details
Coverage Areas
All Models Covered:
True
All Engines Covered:
True
All Trim Levels Covered:
True
All Transmission Types Covered:
True
Page Count
Estimated Page Count:
Extensive (A-Z Coverage)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Accessibility
Device Compatibility:
All PC & MAC Computers, Tablets, Mobile Phones
Required Software:
Adobe Reader (Free Download)
Delivery
Delivery Method:
Instant Email Delivery After Payment
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Fuel System, Lubrication System, Cooling System, Ignition System, Emission Control System, Turbocharging System (if applicable)
Drivetrain Systems:
Clutch, Manual Transmission, Automatic Transmission (if applicable), Driveshaft, Differential, Axles
Chassis Systems:
Suspension (Front & Rear), Steering System, Brake System (Hydraulic & Parking Brake), Wheels & Tires
Electrical Systems:
Battery, Starting System, Charging System, Lighting System, Instrumentation, Wiper/Washer System, Horn, Fuses & Relays, Engine Control Unit (ECU), Body Control Module (BCM), Power Windows/Locks (if applicable)
Body Systems:
Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, HVAC System (Heating, Ventilation, Air Conditioning)
Procedures Included
Maintenance Procedures:
Oil Changes, Filter Replacements, Fluid Checks & Top-ups, Lubrication, Tire Rotation & Balancing, Battery Maintenance, Brake Pad Replacement, Spark Plug Replacement
Diagnostic Procedures:
Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) Explanation & Resolution, Component Testing
Repair Procedures:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Replacement, Body Panel Repair/Replacement, HVAC System Repair
Installation Procedures:
Component Installation, Accessory Installation (where applicable)
Technical Depth
Depth Of Coverage:
Comprehensive (A-Z Service & Repair)
Detail Level:
Step-by-step instructions with accompanying diagrams and pictures
Diagnostic Tools:
References to necessary diagnostic tools and equipment
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High Quality, Printable Pages (Individual or Full Document)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Features
Searchability:
Searchable Text (via Adobe Reader)
⚙️ Engine Specifications
Primary Engine
Engine Codes Indicated:
XZU (commonly associated with N04C, N04C-T, N04C-VB, N04C-VD diesel engines)
Performance
Typical Power Output:
Varies by specific engine variant, commonly in the 100-150 HP range
Typical Torque Output:
Varies by specific engine variant, commonly in the 250-400 Nm range
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDI)
Emission Control
Emission Standards:
Likely compliant with relevant regional emission standards (e.g., Euro IV, Euro V, depending on model year and market)
Cooling System
Cooling Type:
Water-Cooled
Lubrication System
Oil Type Recommendation General:
Diesel Engine Oil API CI-4 or higher (specific viscosity grade to be confirmed in manual, typically 10W-30 or 15W-40)
🔧 Transmission
Standard
Transmission Type Standard:
Manual Transmission
Optional
Transmission Type Optional:
Automated Manual Transmission (AMT) or Automatic Transmission may be available on certain configurations
Features
Transmission Gear Count:
Typically 5 or 6-speed manual
Fluid Specifications
Manual Transmission Fluid Recommendation:
GL-4 or GL-5 Gear Oil (specific viscosity grade and type to be confirmed in manual)
📐 Dimensions
Exterior
Vehicle Class:
Light-duty commercial truck / Cab-over engine
Weights
Gross Vehicle Weight Rating Gvwr:
Varies significantly by configuration (WU300 typically 3-4.5 tons, XZU400 typically 4-6 tons)
Curb Weight:
Varies by configuration and body style
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Commercial vehicles often have different testing protocols than passenger cars)
Active Features
Braking System:
Hydraulic Power Brakes with ABS (Anti-lock Braking System) likely standard or optional depending on configuration.
Stability Control:
May be available on later models or specific configurations
Passive Features
Airbags:
Driver's airbag typically standard; passenger airbag may be optional
Seatbelts:
3-point seatbelts for driver and passenger
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio and CD player are common; higher trims may offer auxiliary input or Bluetooth connectivity.
Driver Assistance
Driver Assistance Systems:
ABS is standard on most models; other advanced systems like traction control or stability control are less common but may exist on specific later trims.
Connectivity
Connectivity Options:
Limited by design for commercial focus; may include power outlets, but advanced connectivity suites are unlikely.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 5,000 to 10,000 km or 6 months, whichever comes first (exact interval detailed in manual based on operating conditions).
Air Filter Replacement:
Based on mileage or visual inspection, typically every 20,000 - 40,000 km.
Fuel Filter Replacement:
Typically every 20,000 - 30,000 km, especially important for diesel engines.
Brake Fluid Replacement:
Every 2-3 years or as per manual recommendation, due to hygroscopic nature.
Fluid Specifications
Engine Coolant Type:
Ethylene Glycol based antifreeze/coolant (specific color and type like HOAT or OAT detailed in manual).
Brake Fluid Type:
DOT 3 or DOT 4 (specific grade to be confirmed in manual).
Power Steering Fluid Type:
Hydraulic Fluid (specific type, e.g., ATF or dedicated power steering fluid, to be confirmed in manual).
Known Issues
Common Wear Items:
Brake pads and discs, clutch components, suspension bushings, exhaust system components, turbocharger (on turbocharged models) can be common wear items.
Diesel Specific Considerations:
Injector fouling, EGR system issues, DPF regeneration problems (if equipped), glow plug issues can occur with diesel engines.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hino Motors, Ltd. (a Toyota Group company)
Model Evolution
Dutro Lineage:
Successor to earlier Hino light-duty trucks, part of a global platform for commercial vehicles.
Production
Typical Production Years:
The WU300/XZU400 series covers a range of years, with significant updates and variations. Manual is likely applicable to models from the early 2000s through the late 2010s, but specific model year coverage should be confirmed.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Hino trucks are generally recognized for their durability, reliability, and fuel efficiency within the commercial vehicle sector.
Ratings
Durability Reputation:
Strong reputation for robust construction and long service life, a key factor in commercial fleet purchases.
Certifications
Manufacturing Standards:
Manufactured to Hino's rigorous global quality and safety standards, aligning with Toyota Group's principles.
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