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2006 Honda TRx680 TRX680FA TRX680FGA Rincon ATV Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Honda Model: TRX680FA Rincon Model Variant: TRX680FGA Rincon Year: 2006 Codes Model Code Fa: TRX680FA Model Code Fga: TRX680FGA 👋 Introduction Market Position Positioning: The Honda Rincon is a premium, full-size utility ATV known for its powerful engine, independent suspension, and Honda's renowned reliability, often positioned for serious recreational riders and demanding work applications. Competitive Analysis Competitors: Competes with other high-displacement utility ATVs from brands like Yamaha (Grizzly), Polaris (Sportsman), and Can-Am (Outlander). Key Features Features: Powerful 675cc liquid-cooled engine, Honda's patented Hondamatic automatic transmission (torque converter with 3 forward gears and reverse), independent front and rear suspension for superior ride quality and handling, shaft drive, and robust build quality. 📋 Manual Details Coverage Areas General Information: Included Frame Body Exhaust: Included Maintenance: Included Lubrication System: Included Cooling System: Included Fuel System: Included Engine Removal Installation: Included Cylinder Head Valve: Included Clutch Gearshift: Included Alternator Starter Clutch: Included Crankcase Transmission: Included Crankshaft Piston Cylinder: Included Front Suspension Steering: Included Rear Suspension: Included Hydraulic Brake: Included Battery Charging System: Included Ignition System: Included Electric Starter: Included Lights Meters Switches: Included Wiring Diagram: Included Troubleshooting: Included Index: Included Page Count Estimated Page Count: Refer to physical manual (typical service manual for this era can range from 400-700 pages) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader & WinZip Printability: All pages are printable Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Crankcase, Transmission, Clutch, Starter Clutch, Alternator Chassis: Frame, Body Panels, Front Suspension, Rear Suspension, Steering, Wheels Fuel And Emissions: Fuel System, Fuel Injection (if applicable), Exhaust System Electrical: Ignition System, Battery/Charging System, Electric Starter, Lights, Meters, Switches, Wiring Diagrams Brakes: Hydraulic Brake System Cooling: Cooling System Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, inspections Diagnostics: Troubleshooting guides, symptom analysis, diagnostic charts Repair: Component disassembly, inspection, repair, and reassembly for all covered systems Engine Rebuild: Complete engine disassembly, inspection, overhaul, and reassembly procedures Transmission Overhaul: Detailed steps for transmission disassembly, repair, and reassembly Electrical Troubleshooting: Wiring diagram interpretation, component testing, fault finding Technical Depth Depth: Comprehensive, covering complete disassembly to detailed component repair and diagnostics User Level: Suitable for DIY enthusiasts and professional mechanics Illustrations Diagrams: High-quality diagrams, exploded views, and illustrations 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High resolution for clear viewing and printing Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 675cc liquid-cooled 4-stroke OHV V-twin Bore X Stroke: 70 mm x 60 mm (Typical for this engine family, exact spec in manual) Compression Ratio: 9.9:1 (Typical for this engine family, exact spec in manual) Performance Horsepower: Approx. 38-40 HP (Actual figures may vary based on specific tuning and testing, refer to manual for precise data) Torque: Approx. 40-43 lb-ft (Actual figures may vary, refer to manual for precise data) Fuel System Fuel Delivery: Fuel Injection (PGM-FI) Fuel Type: Unleaded gasoline, 86 octane minimum Lubrication Oil Type: SAE 10W-40 API SG or higher (Verify with manual for exact specification and capacity) Cooling Cooling Method: Liquid-cooled with fan 🔧 Transmission Standard Transmission Type: Hondamatic: 3-speed automatic with hydraulic torque converter and reverse Optional Transmission Options: N/A (Standard on Rincon) Features Drive System: Shaft drive (3WD/2WD selectable with TraxLok) Final Drive: Enclosed driveshaft with hypoid gears Fluid Specs Transmission Fluid Type: Honda DCT/ATF-II or equivalent (Verify with manual for exact specification and capacity) 📐 Dimensions Exterior Overall Length: Approx. 83.1 inches (2111 mm) Overall Width: Approx. 47.2 inches (1199 mm) Overall Height: Approx. 47.5 inches (1207 mm) Weights Dry Weight: Approx. 622 lbs (282 kg) Wet Weight: Approx. 673 lbs (305 kg) (With all fluids) Towing Capacity: 850 lbs (385 kg) Cargo Capacity Front: N/A (No front rack standard) Cargo Capacity Rear: 200 lbs (91 kg) (Rear rack capacity) Wheels Front Tire Size: 25 x 8-12 Rear Tire Size: 25 x 10-12 Wheelbase: 50.2 inches (1275 mm) Ground Clearance Ground Clearance: Approx. 7.2 inches (183 mm) at center, 5.5 inches (140 mm) at rear 🛡️ Safety Features Ratings Safety Certifications: Meets ANSI standards for recreational ATVs Active Features Braking System: Hydraulic disc brakes front and rear, often with a linked braking system (refer to manual for specific operation). Selectable 4Wd: TraxLok 3WD/2WD system for varying terrain conditions Passive Features Roll Over Protection: N/A (Standard ATV design, operator training is crucial) 💡 Technology Features Infotainment Infotainment System: N/A (ATV focused, no integrated infotainment) Driver Assistance Assistance Features: Selectable 2WD/4WD (TraxLok), Engine Braking (inherent to torque converter design). Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Initial Service: First service typically at 600 miles or 6 months (Refer to manual for precise break-in and initial service schedule) Engine...
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Type: Atv
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Sku: 168493
Collections: ALL ATV Honda Powersports

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2006 Honda TRx680 TRX680FA TRX680FGA Rincon ATV Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Honda
Model:
TRX680FA Rincon
Model Variant:
TRX680FGA Rincon
Year:
2006
Codes
Model Code Fa:
TRX680FA
Model Code Fga:
TRX680FGA
👋 Introduction
Market Position
Positioning:
The Honda Rincon is a premium, full-size utility ATV known for its powerful engine, independent suspension, and Honda's renowned reliability, often positioned for serious recreational riders and demanding work applications.
Competitive Analysis
Competitors:
Competes with other high-displacement utility ATVs from brands like Yamaha (Grizzly), Polaris (Sportsman), and Can-Am (Outlander).
Key Features
Features:
Powerful 675cc liquid-cooled engine, Honda's patented Hondamatic automatic transmission (torque converter with 3 forward gears and reverse), independent front and rear suspension for superior ride quality and handling, shaft drive, and robust build quality.
📋 Manual Details
Coverage Areas
General Information:
Included
Frame Body Exhaust:
Included
Maintenance:
Included
Lubrication System:
Included
Cooling System:
Included
Fuel System:
Included
Engine Removal Installation:
Included
Cylinder Head Valve:
Included
Clutch Gearshift:
Included
Alternator Starter Clutch:
Included
Crankcase Transmission:
Included
Crankshaft Piston Cylinder:
Included
Front Suspension Steering:
Included
Rear Suspension:
Included
Hydraulic Brake:
Included
Battery Charging System:
Included
Ignition System:
Included
Electric Starter:
Included
Lights Meters Switches:
Included
Wiring Diagram:
Included
Troubleshooting:
Included
Index:
Included
Page Count
Estimated Page Count:
Refer to physical manual (typical service manual for this era can range from 400-700 pages)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip
Printability:
All pages are printable
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Crankcase, Transmission, Clutch, Starter Clutch, Alternator
Chassis:
Frame, Body Panels, Front Suspension, Rear Suspension, Steering, Wheels
Fuel And Emissions:
Fuel System, Fuel Injection (if applicable), Exhaust System
Electrical:
Ignition System, Battery/Charging System, Electric Starter, Lights, Meters, Switches, Wiring Diagrams
Brakes:
Hydraulic Brake System
Cooling:
Cooling System
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, symptom analysis, diagnostic charts
Repair:
Component disassembly, inspection, repair, and reassembly for all covered systems
Engine Rebuild:
Complete engine disassembly, inspection, overhaul, and reassembly procedures
Transmission Overhaul:
Detailed steps for transmission disassembly, repair, and reassembly
Electrical Troubleshooting:
Wiring diagram interpretation, component testing, fault finding
Technical Depth
Depth:
Comprehensive, covering complete disassembly to detailed component repair and diagnostics
User Level:
Suitable for DIY enthusiasts and professional mechanics
Illustrations
Diagrams:
High-quality diagrams, exploded views, and illustrations
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High resolution for clear viewing and printing
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
675cc liquid-cooled 4-stroke OHV V-twin
Bore X Stroke:
70 mm x 60 mm (Typical for this engine family, exact spec in manual)
Compression Ratio:
9.9:1 (Typical for this engine family, exact spec in manual)
Performance
Horsepower:
Approx. 38-40 HP (Actual figures may vary based on specific tuning and testing, refer to manual for precise data)
Torque:
Approx. 40-43 lb-ft (Actual figures may vary, refer to manual for precise data)
Fuel System
Fuel Delivery:
Fuel Injection (PGM-FI)
Fuel Type:
Unleaded gasoline, 86 octane minimum
Lubrication
Oil Type:
SAE 10W-40 API SG or higher (Verify with manual for exact specification and capacity)
Cooling
Cooling Method:
Liquid-cooled with fan
🔧 Transmission
Standard
Transmission Type:
Hondamatic: 3-speed automatic with hydraulic torque converter and reverse
Optional
Transmission Options:
N/A (Standard on Rincon)
Features
Drive System:
Shaft drive (3WD/2WD selectable with TraxLok)
Final Drive:
Enclosed driveshaft with hypoid gears
Fluid Specs
Transmission Fluid Type:
Honda DCT/ATF-II or equivalent (Verify with manual for exact specification and capacity)
📐 Dimensions
Exterior
Overall Length:
Approx. 83.1 inches (2111 mm)
Overall Width:
Approx. 47.2 inches (1199 mm)
Overall Height:
Approx. 47.5 inches (1207 mm)
Weights
Dry Weight:
Approx. 622 lbs (282 kg)
Wet Weight:
Approx. 673 lbs (305 kg) (With all fluids)
Towing Capacity:
850 lbs (385 kg)
Cargo Capacity Front:
N/A (No front rack standard)
Cargo Capacity Rear:
200 lbs (91 kg) (Rear rack capacity)
Wheels
Front Tire Size:
25 x 8-12
Rear Tire Size:
25 x 10-12
Wheelbase:
50.2 inches (1275 mm)
Ground Clearance
Ground Clearance:
Approx. 7.2 inches (183 mm) at center, 5.5 inches (140 mm) at rear
🛡️ Safety Features
Ratings
Safety Certifications:
Meets ANSI standards for recreational ATVs
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with a linked braking system (refer to manual for specific operation).
Selectable 4Wd:
TraxLok 3WD/2WD system for varying terrain conditions
Passive Features
Roll Over Protection:
N/A (Standard ATV design, operator training is crucial)
💡 Technology Features
Infotainment
Infotainment System:
N/A (ATV focused, no integrated infotainment)
Driver Assistance
Assistance Features:
Selectable 2WD/4WD (TraxLok), Engine Braking (inherent to torque converter design).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 600 miles or 6 months (Refer to manual for precise break-in and initial service schedule)
Engine Oil Change:
Every 600 miles or 6 months (Verify with manual)
Air Filter Cleaning:
Check every 600 miles, clean or replace as needed (More frequent in dusty conditions)
Spark Plug Inspection:
Every 600 miles (Verify with manual for replacement interval)
Valve Clearance Adjustment:
Every 1200 miles or 12 months (Critical for engine health, verify with manual)
Fluid Specifications
Engine Oil Capacity:
Approx. 3.2 US qt. (3.0 L) with filter change (Verify with manual)
Coolant Type:
Honda HP Coolant or equivalent (50/50 mix with distilled water) (Verify with manual)
Coolant Capacity:
Approx. 2.2 US qt. (2.1 L) (Verify with manual)
Known Issues
Common Wear Items:
Brake pads, tires, drive belts (if applicable, though Rincon is shaft drive), suspension bushings, wheel bearings.
Potential Issues:
While generally reliable, owners might encounter normal wear and tear on suspension components, potential for starter issues on high-mileage units, or maintenance needs related to the complex transmission system.
📚 Vehicle History
Brand Heritage
Heritage:
Honda is a globally recognized manufacturer with a long history of producing reliable and innovative vehicles, including a strong presence in the powersports market.
Model Evolution
Rincon Lineage:
The Rincon was introduced in 2003 as Honda's flagship utility ATV, designed for superior comfort, power, and off-road capability, featuring independent suspension which was a significant step up from many of Honda's earlier solid-axle models.
Production
Manufacturing Location:
Typically manufactured in Japan or the United States by Honda Motor Co., Ltd.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Honda Rincon is consistently praised for its smooth power delivery, comfortable ride, and overall durability, often considered one of the best premium utility ATVs.
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