🏷️ Basic Information Identification Make: Husqvarna Model: 250/400/450 Husky Series Year: 2004 Vehicle Type: Motorcycle (Off-Road/Motocross) 👋 Introduction Market Position Target Audience: Husqvarna motorcycle owners, mechanics, and parts suppliers seeking accurate part identification for 2004 250, 400, and 450cc models. Competitive Analysis Value Proposition: Provides essential resource to identify correct spare parts, avoid incorrect purchases, and counter potential overcharging by repair shops. Offers convenience of instant digital access. Key Features Utility: Essential for maintaining and repairing specific Husqvarna models, ensuring correct part selection. Convenience: Instant download, accessible on multiple devices, printable pages. Empowerment: Enables owners to understand their machine better and perform DIY repairs or accurately communicate with mechanics. 📋 Manual Details Identification Manual Type: Parts Catalogue Language: English Format: PDF Availability: Instant Download Guarantee: 30-Day Money Back Guarantee 📖 Manual Coverage Systems Covered Engine: Comprehensive parts breakdown for engine components (cylinder, piston, crankshaft, gearbox, clutch, etc.) Chassis: Detailed parts listing for frame, subframe, swingarm, linkages, and related hardware. Suspension: Exploded views and part numbers for front forks (e.g., WP Suspension) and rear shock absorber assembly. Wheels And Brakes: Parts for wheel hubs, spokes, rims, brake calipers, master cylinders, brake discs, and levers. Fuel System: Components for carburetor (e.g., Keihin), fuel tank, petcock, and fuel lines. Exhaust System: Parts breakdown for exhaust header pipe, silencer, and mounting hardware. Cooling System: Parts for radiator, coolant hoses, and associated fittings (if applicable to specific models). Electrical System: Parts for ignition system (CDI, spark plug), lighting (headlight, taillight), wiring harness, and switches. Bodywork And Plastics: Listings for fenders, side panels, fuel tank shrouds, seat, and handlebars. Procedures Included Parts Identification: Visual identification of all replaceable parts via exploded diagrams. Part Number Lookup: Cross-referencing of part numbers for ordering and replacement. Assembly Disassembly Reference: Implied reference for reassembly by providing all necessary components. Technical Depth Level: Component-level identification and listing, suitable for parts sourcing and basic assembly/disassembly understanding. 📊 Manual Specifications File Format Type: Digital (PDF) Readability: Viewable on Windows, Mac, iPad, and most ebook readers. Printability: Print specific pages as needed, preserving physical copy integrity. Searchability: Likely searchable text content for quick part identification (dependent on PDF creation). Print Quality Diagram Clarity: High clarity of exploded diagrams for accurate parts identification. Binding Type Physical Copy Advice: N/A (Digital Product) Paper Type Physical Copy Advice: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Type: 2-Stroke, Single Cylinder (typical for Husqvarna off-road models of this era) Displacement Variant 1: Approx. 250cc Variant 2: Approx. 400cc Variant 3: Approx. 450cc Performance Horsepower: Varies by displacement (e.g., 250cc ~ 40-50 HP, 450cc ~ 50-60+ HP, exact figures require specific model service manual) Torque: Varies by displacement and RPM range, specific figures not detailed in a parts catalogue. Fuel System Carburetor: Typically Keihin PWK or similar performance carburetor, specific size varies by model and displacement. Ignition Type: Digital CDI (Capacitor Discharge Ignition) Lubrication System: Pre-mix or Autolube (Automix) depending on specific model variant. 🔧 Transmission Standard Type: 6-Speed Manual Features Clutch: Wet, Multi-plate Clutch Fluid Type Specification: Typically SAE 10W-40 or 15W-50 motorcycle specific engine oil with JASO MA/MA2 rating. Specific capacity and part number for oil filters should be referenced in a service manual, but oil seals and gears are covered in this parts catalogue. 📐 Dimensions Exterior General Type: Compact off-road motorcycle dimensions, specific lengths, widths, and heights vary by model and year, detailed in service/owner manuals, not parts catalogues. Weights Dry Weight: Typically in the range of 95-110 kg (209-242 lbs) depending on model and displacement. Specific weights are not typically listed in parts catalogues. 🛡️ Safety Features Ratings Crash Test: N/A for off-road motorcycles. Active Features Braking System: Hydraulic Disc Brakes (Front and Rear). Parts for calipers, master cylinders, rotors, and lines are included. Passive Features Frame Construction: Chromoly steel frame, known for strength and durability in off-road use. Frame parts listed. 💡 Technology Features Infotainment System: N/A - Minimal technology on competitive off-road motorcycles of this era. Focus is on mechanical performance and reliability. 🔧 Maintenance Service Intervals Engine Top End: Intervals for piston, ring, and cylinder inspection/replacement vary significantly based on usage and model, often measured in riding hours (e.g., 40-100 hours for aggressive use). This manual helps identify replacement parts for these jobs. Clutch Plates: Lifespan depends on riding style, typically monitored by clutch feel. Clutch plates, springs, and baskets are listed in this catalogue. Fluid Specifications Engine Oil: SAE 10W-40 or 15W-50, JASO MA/MA2 (for gearbox and wet clutch lubrication). Check specific model manual for exact viscosity and capacity. This catalogue lists seals and gaskets for the gearbox. Coolant: Ethylene glycol-based coolant with corrosion inhibitors (if water-cooled). Specific coolant type and capacity usually in owner's manual. Radiator parts covered. Known Issues Engine Reliability: Early 2-stroke engines require regular maintenance. Common issues can include wear on piston rings, cylinder scoring if...
Husqvarna motorcycle owners, mechanics, and parts suppliers seeking accurate part identification for 2004 250, 400, and 450cc models.
Competitive Analysis
Value Proposition:
Provides essential resource to identify correct spare parts, avoid incorrect purchases, and counter potential overcharging by repair shops. Offers convenience of instant digital access.
Key Features
Utility:
Essential for maintaining and repairing specific Husqvarna models, ensuring correct part selection.
Convenience:
Instant download, accessible on multiple devices, printable pages.
Empowerment:
Enables owners to understand their machine better and perform DIY repairs or accurately communicate with mechanics.
📋 Manual Details
Identification
Manual Type:
Parts Catalogue
Language:
English
Format:
PDF
Availability:
Instant Download
Guarantee:
30-Day Money Back Guarantee
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive parts breakdown for engine components (cylinder, piston, crankshaft, gearbox, clutch, etc.)
Chassis:
Detailed parts listing for frame, subframe, swingarm, linkages, and related hardware.
Suspension:
Exploded views and part numbers for front forks (e.g., WP Suspension) and rear shock absorber assembly.
Wheels And Brakes:
Parts for wheel hubs, spokes, rims, brake calipers, master cylinders, brake discs, and levers.
Fuel System:
Components for carburetor (e.g., Keihin), fuel tank, petcock, and fuel lines.
Exhaust System:
Parts breakdown for exhaust header pipe, silencer, and mounting hardware.
Cooling System:
Parts for radiator, coolant hoses, and associated fittings (if applicable to specific models).
Electrical System:
Parts for ignition system (CDI, spark plug), lighting (headlight, taillight), wiring harness, and switches.
Bodywork And Plastics:
Listings for fenders, side panels, fuel tank shrouds, seat, and handlebars.
Procedures Included
Parts Identification:
Visual identification of all replaceable parts via exploded diagrams.
Part Number Lookup:
Cross-referencing of part numbers for ordering and replacement.
Assembly Disassembly Reference:
Implied reference for reassembly by providing all necessary components.
Technical Depth
Level:
Component-level identification and listing, suitable for parts sourcing and basic assembly/disassembly understanding.
📊 Manual Specifications
File Format
Type:
Digital (PDF)
Readability:
Viewable on Windows, Mac, iPad, and most ebook readers.
Printability:
Print specific pages as needed, preserving physical copy integrity.
Searchability:
Likely searchable text content for quick part identification (dependent on PDF creation).
Print Quality
Diagram Clarity:
High clarity of exploded diagrams for accurate parts identification.
Binding Type
Physical Copy Advice:
N/A (Digital Product)
Paper Type
Physical Copy Advice:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Type:
2-Stroke, Single Cylinder (typical for Husqvarna off-road models of this era)
Displacement
Variant 1:
Approx. 250cc
Variant 2:
Approx. 400cc
Variant 3:
Approx. 450cc
Performance
Horsepower:
Varies by displacement (e.g., 250cc ~ 40-50 HP, 450cc ~ 50-60+ HP, exact figures require specific model service manual)
Torque:
Varies by displacement and RPM range, specific figures not detailed in a parts catalogue.
Fuel System
Carburetor:
Typically Keihin PWK or similar performance carburetor, specific size varies by model and displacement.
Ignition
Type:
Digital CDI (Capacitor Discharge Ignition)
Lubrication
System:
Pre-mix or Autolube (Automix) depending on specific model variant.
🔧 Transmission
Standard
Type:
6-Speed Manual
Features
Clutch:
Wet, Multi-plate Clutch
Fluid Type
Specification:
Typically SAE 10W-40 or 15W-50 motorcycle specific engine oil with JASO MA/MA2 rating. Specific capacity and part number for oil filters should be referenced in a service manual, but oil seals and gears are covered in this parts catalogue.
📐 Dimensions
Exterior
General Type:
Compact off-road motorcycle dimensions, specific lengths, widths, and heights vary by model and year, detailed in service/owner manuals, not parts catalogues.
Weights
Dry Weight:
Typically in the range of 95-110 kg (209-242 lbs) depending on model and displacement. Specific weights are not typically listed in parts catalogues.
🛡️ Safety Features
Ratings
Crash Test:
N/A for off-road motorcycles.
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear). Parts for calipers, master cylinders, rotors, and lines are included.
Passive Features
Frame Construction:
Chromoly steel frame, known for strength and durability in off-road use. Frame parts listed.
💡 Technology Features
Infotainment
System:
N/A - Minimal technology on competitive off-road motorcycles of this era. Focus is on mechanical performance and reliability.
🔧 Maintenance
Service Intervals
Engine Top End:
Intervals for piston, ring, and cylinder inspection/replacement vary significantly based on usage and model, often measured in riding hours (e.g., 40-100 hours for aggressive use). This manual helps identify replacement parts for these jobs.
Clutch Plates:
Lifespan depends on riding style, typically monitored by clutch feel. Clutch plates, springs, and baskets are listed in this catalogue.
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-50, JASO MA/MA2 (for gearbox and wet clutch lubrication). Check specific model manual for exact viscosity and capacity. This catalogue lists seals and gaskets for the gearbox.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors (if water-cooled). Specific coolant type and capacity usually in owner's manual. Radiator parts covered.
Known Issues
Engine Reliability:
Early 2-stroke engines require regular maintenance. Common issues can include wear on piston rings, cylinder scoring if not properly lubricated, and clutch wear. This catalogue aids in sourcing these wear items.
Suspension Seals:
Fork and shock seals can degrade over time, leading to oil leaks. All seals and related components are listed in this catalogue.
Electrical Connections:
Corrosion or loose connections in wiring harness can cause intermittent electrical faults. Wiring harness and connector parts are detailed.
Part Number Examples
Piston Kit:
Likely a specific part number format like 255xxxxxx (e.g., 2550104). Exact number varies by bore size and model year.
Air Filter:
Specific part number for the air filter element is included.
Spark Plug:
Recommended spark plug type and part number (e.g., NGK BR9EG) is often indicated or can be found by cross-referencing. This manual facilitates finding the correct spark plug seat and washer.
📚 Vehicle History
Brand Heritage
Origin:
Swedish motorcycle manufacturer with a long history in off-road racing and competition, dating back to the early 20th century.
Model Evolution
Husky Lineage:
Husqvarna's 'Husky' line (often referred to by displacement like CR, WR, or specific models like TE) has a strong racing heritage, evolving through various engine sizes and chassis designs. The 2004 models represent a specific generation with known performance characteristics.
Production
Manufacturing Location:
Historically Sweden, later production lines moved to Italy and other locations under different ownership. Specific 2004 models likely Italian production under Cagiva group ownership.
🏆 Awards & Recognition
Recognitions
Racing Success:
Husqvarna motorcycles, including models in the 250-450cc range, have a rich history of success in various off-road racing disciplines (motocross, enduro, desert racing) which implicitly validates the design and performance of these machines.