The 2010 TE 250 is a versatile dual-sport motorcycle, built upon a rich heritage of producing robust and performance-oriented off-road machines. This model combines capable off-road prowess with the practicality for street use, making it a favored choice for riders seeking adventure. Engineered for durability and responsiveness, the TE 250 embodies a commitment to quality and a distinctive riding experience. Its design philosophy focuses on delivering a potent blend of power and handling, suitable for a wide range of riding conditions. This comprehensive workshop service manual provides detailed information for the repair, maintenance, and diagnostics of your 2010 TE 250. Covering all essential systems including the engine, fuel, ignition, transmission, suspension, brakes, and electrical components, this manual offers step-by-step instructions for disassembly, assembly, adjustments, and troubleshooting. With its extensive coverage, this guide is an indispensable resource for owners, mechanics, and technicians aiming to maintain the optimal performance, reliability, and longevity of the TE 250. 🏷️ Basic Information Identification Make: Husqvarna Model: TE 250 Year: 2010 Vehicle Type: Dual-Sport Motorcycle Codes Vin Code: Refer to Vehicle Identification Plate 👋 Introduction Market Position Market Segment: Performance Off-Road/Dual-Sport Motorcycle Key Features Design Philosophy: Husqvarna's reputation for building robust and performance-oriented off-road motorcycles. Manual Purpose: To empower owners and mechanics with the knowledge to maintain, diagnose, and repair the TE 250, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair, maintenance, and diagnostics for the Husqvarna TE 250 (2010 model). Page Count Page Count: 420 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Disassembly, assembly, inspection, repair, tuning, troubleshooting, service data, specifications, cooling system, lubrication system. Fuel System: Carburetor system (Mikuni or Keihin, depending on exact spec), fuel pump, fuel tank, fuel lines, troubleshooting, cleaning, adjustment. Ignition System: CDI, ignition timing, spark plug specifications, troubleshooting. Transmission: Clutch operation, gearbox disassembly/assembly, inspection, lubrication, shift mechanism, specifications. Suspension: Front forks (Marzocchi or Sachs, including internals, seals, oil type/level), rear shock absorber (Paioli or Sachs, linkage, adjustments), troubleshooting, maintenance. Brakes: Hydraulic brake systems (front and rear calipers, master cylinders, brake lines, pads, rotors), bleeding procedures, fluid specifications, troubleshooting, wear limits. Electrical System: Wiring diagrams, lighting system, battery, starter motor, charging system, switches, fuses, troubleshooting, component identification. Frame And Bodywork: Chassis inspection, frame components, seat, fenders, handlebars, footpegs, removal and installation procedures. Cooling System: Radiator, coolant type and capacity, hoses, fan operation (if equipped), troubleshooting. Exhaust System: Muffler, header pipe, gaskets, inspection and replacement. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, chain adjustment, lubrication points, valve clearance adjustment. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Repair: Detailed step-by-step instructions for component overhaul, replacement, and adjustment. Disassembly: Complete teardown instructions for all major vehicle systems and components. Assembly: Reassembly instructions, including critical torque specifications and component alignment. Adjustments: Carburetor tuning, clutch adjustment, suspension settings, idle speed adjustment. Technical Specifications: Torque values, clearances, fluid capacities, wear limits, electrical specifications. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Technical Depth Depth: Extremely detailed, covering everything from basic rider maintenance to complete engine rebuilds and advanced electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printable: Yes, all pages are printable. File Requirements Software Requirement: Adobe Reader (or compatible PDF viewer) Compatibility Operating Systems: Windows, Mac OS, Linux OS Features Digital Features: Searchable text (likely, depending on PDF creation), zoomable pages, instant download. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Liquid-cooled, Single-cylinder Displacement: Approximately 249.5 cc (Exact displacement may vary slightly based on specific engine variant). Bore X Stroke: Refer to Manual (Specific dimensions required for precise calculation). Performance Horsepower: Refer to Manual (Typically in the range of 30-35 HP for this class). Torque: Refer to Manual (Specific torque figures required). Fuel System Carburetor: Mikuni VM34 or Keihin FCR, specific model to be confirmed by manual. Equipped with accelerator pump for improved throttle response. Fuel Type: Unleaded Gasoline (Octane rating as specified in manual). Lubrication System Oil Type: Refer to Manual (Likely a high-quality motorcycle-specific 4-stroke engine oil, e.g., SAE 10W-40 or 15W-50). Cooling System Coolant Type: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended). 🔧 Transmission Standard Type: 6-speed constant mesh Clutch Type: Wet, multi-plate, hydraulically operated Features Gear Ratios: Refer to Manual for specific gear ratios. Final Drive: O-ring sealed chain 📐 Dimensions Exterior Wheelbase: Refer to Manual (Typical for this class is around 1470-1500 mm). Weights Dry Weight: Refer to Manual (Typically around 105-110 kg). Fuel Tank Capacity: Refer to Manual (Likely around 7-9 liters). 🛡️ Safety Features Ratings Safety Compliance: Designed to meet relevant off-road and street-legal (if applicable) safety standards of its manufacturing region. Active Features Braking System: Hydraulic disc brakes front and rear for responsive stopping power....