2006 Husqvarna TE 250 TE 450 TE 510 TC 250 TC 450 TC 510 SM 400 R SM 450 R SM 510 R SMR 450-R Motorcycle Service Repair Manual
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🏷️ Basic Information Identification Make: Husqvarna Model: TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, SMR 450-R Model Year: 2006 Codes Te 250 Vin Prefix Non Us Cdn: ZCGH810AA6V000001 Te 450 Vin Prefix Non Us Cdn: ZCGH812AA6V000001 Te 510 Vin Prefix Non Us Cdn: ZCGH813AA6V000001 Tc 250 Vin Prefix Non Us Cdn: ZCGH810AA6V050001 Tc 450 Vin Prefix Non Us Cdn: ZCGH812AA6V050001 Tc 510 Vin Prefix Non Us Cdn: ZCGH813AA6V050001 Sm 400 R Vin Prefix Non Us Cdn: ZCGH801AD6V006000 Sm 450 R Vin Prefix Non Us Cdn: ZCGH812AB6V000001 Sm 510 R Vin Prefix Non Us Cdn: ZCGH813AB6V000001 Smr 450 R Vin Prefix Non Us Cdn: ZCGH822AB6V050001 Te 250 Vin Prefix Us Cdn: ZCGECECA#6V100000 Te 450 Vin Prefix Us Cdn: ZCGECENB#6V100000 Te 510 Vin Prefix Us Cdn: ZCGECEHB#6V100000 Tc 250 Vin Prefix Us Cdn: ZCGTC250#6V000001 Tc 450 Vin Prefix Us Cdn: ZCGTC450#6V000001 Tc 510 Vin Prefix Us Cdn: ZCGTC510#6V000001 Sm 450 R Vin Prefix Us Cdn: ZCGAFENB#6V100000 Sm 510 R Vin Prefix Us Cdn: ZCGAFEHB#6V100000 Smr 450 R Vin Prefix Us Cdn: ZCGSM453#6V000001 Generation Generation: Not specified, but represents a specific evolutionary stage for these models within the 2006 model year. 👋 Introduction Market Position Positioning: A vital resource for owners and technicians seeking in-depth knowledge for maintenance, repair, and restoration of 2006 Husqvarna off-road and supermoto motorcycles. Competitive Analysis Value Proposition: Provides expert-level repair and maintenance guidance, empowering users to perform tasks themselves, saving significant costs compared to professional servicing. Ensures optimal vehicle performance and longevity. Key Features Completeness: 100% complete and intact, with no missing or corrupt pages/sections, ensuring all information is accessible. Convenience: Instant download format eliminates shipping delays and costs, providing immediate access to critical repair information. User Friendliness: Written for both novice DIYers and experienced mechanics, with clear, step-by-step instructions and visual aids. 📋 Manual Details Coverage Areas Models Covered: Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, SMR 450-R Model Years Covered: 2006 Regional Coverage: Includes specific notes for USA/CDN models and excludes USA/CDN models from certain serial number ranges, indicating a comprehensive global approach with regional distinctions. Page Count Total Pages: 708 Manual Type Type: Complete Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, overhauling, re-assembly, engine cooling system, hydraulic control clutch. Chassis And Suspension: Front suspension (specific to TE 250), rear suspension, frame, suspensions and wheels. Brakes: Brakes system service and repair. Electrical: Electric system diagnostics and repair, including wiring schematics. Accessories And Components: KITS assembling instructions, Optional Parts List, SMR 450-R specific details. Procedures Included Maintenance: Routine maintenance, troubleshooting, settings, and adjustments. Repair And Rebuild: Complete tear down and rebuild, general operations, diagnostic and repair procedures, step-by-step instructions for complete disassembly and reassembly. Technical Data: Torque specs, torque wrench settings, specific tools required. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine overhauling and detailed system diagnostics. Suitable for both DIY enthusiasts and experienced mechanics. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval. Accessibility: Compatible with all versions of Windows & Mac, Linux OS, iPhone, iPad, Android, and other PDF reader-enabled devices. Print Quality Printability: Printable pages for physical reference. Visual Aids: Hundreds of photos, detailed illustrations, diagrams, and wiring schematics. Binding Type Type: Digital Download (not physically bound) Paper Type Type: Not applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Types: Single-cylinder, 4-stroke engines (specific displacements for 250cc, 450cc, 510cc, and 400cc variants). Performance Horsepower And Torque: Specific figures are not provided in the product description, but the manual would contain these details for each model variant. Fuel System Fuel Delivery: Likely carbureted for most 2006 models, though specific fuel injection details might be present for certain variants or optional upgrades covered in the manual. 🔧 Transmission Standard Type: Likely 6-speed manual transmission across most models. Manual will cover all aspects of operation, maintenance, and repair. Optional Features: The manual covers the hydraulic control clutch system. Features Gear Ratios And Fluids: Specific gear ratios and transmission fluid specifications are detailed within the manual. 📐 Dimensions Exterior Vehicle Types: Dual-sport (TE series), Motocross (TC series), Supermoto (SM series), Supermoto Racing (SMR series). Weights Dry Weight And Wet Weight: The manual will contain specific weight data for each model, crucial for maintenance and handling. 🛡️ Safety Features Ratings Crash Test Results: Not applicable for this type of motorsport-focused manual. Active Features Braking Systems: Detailed information on brake system maintenance, including fluid types and bleeding procedures. Passive Features Frame Integrity: Information on frame inspection and potential repairs, ensuring structural safety. 💡 Technology Features Infotainment Features: Not applicable for these performance-oriented off-road/supermoto motorcycles. Driver Assistance Features: Not applicable for these...
TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, SMR 450-R
Model Year:
2006
Codes
Te 250 Vin Prefix Non Us Cdn:
ZCGH810AA6V000001
Te 450 Vin Prefix Non Us Cdn:
ZCGH812AA6V000001
Te 510 Vin Prefix Non Us Cdn:
ZCGH813AA6V000001
Tc 250 Vin Prefix Non Us Cdn:
ZCGH810AA6V050001
Tc 450 Vin Prefix Non Us Cdn:
ZCGH812AA6V050001
Tc 510 Vin Prefix Non Us Cdn:
ZCGH813AA6V050001
Sm 400 R Vin Prefix Non Us Cdn:
ZCGH801AD6V006000
Sm 450 R Vin Prefix Non Us Cdn:
ZCGH812AB6V000001
Sm 510 R Vin Prefix Non Us Cdn:
ZCGH813AB6V000001
Smr 450 R Vin Prefix Non Us Cdn:
ZCGH822AB6V050001
Te 250 Vin Prefix Us Cdn:
ZCGECECA#6V100000
Te 450 Vin Prefix Us Cdn:
ZCGECENB#6V100000
Te 510 Vin Prefix Us Cdn:
ZCGECEHB#6V100000
Tc 250 Vin Prefix Us Cdn:
ZCGTC250#6V000001
Tc 450 Vin Prefix Us Cdn:
ZCGTC450#6V000001
Tc 510 Vin Prefix Us Cdn:
ZCGTC510#6V000001
Sm 450 R Vin Prefix Us Cdn:
ZCGAFENB#6V100000
Sm 510 R Vin Prefix Us Cdn:
ZCGAFEHB#6V100000
Smr 450 R Vin Prefix Us Cdn:
ZCGSM453#6V000001
Generation
Generation:
Not specified, but represents a specific evolutionary stage for these models within the 2006 model year.
👋 Introduction
Market Position
Positioning:
A vital resource for owners and technicians seeking in-depth knowledge for maintenance, repair, and restoration of 2006 Husqvarna off-road and supermoto motorcycles.
Competitive Analysis
Value Proposition:
Provides expert-level repair and maintenance guidance, empowering users to perform tasks themselves, saving significant costs compared to professional servicing. Ensures optimal vehicle performance and longevity.
Key Features
Completeness:
100% complete and intact, with no missing or corrupt pages/sections, ensuring all information is accessible.
Convenience:
Instant download format eliminates shipping delays and costs, providing immediate access to critical repair information.
User Friendliness:
Written for both novice DIYers and experienced mechanics, with clear, step-by-step instructions and visual aids.
📋 Manual Details
Coverage Areas
Models Covered:
Husqvarna TE 250, TE 450, TE 510, TC 250, TC 450, TC 510, SM 400 R, SM 450 R, SM 510 R, SMR 450-R
Model Years Covered:
2006
Regional Coverage:
Includes specific notes for USA/CDN models and excludes USA/CDN models from certain serial number ranges, indicating a comprehensive global approach with regional distinctions.
Front suspension (specific to TE 250), rear suspension, frame, suspensions and wheels.
Brakes:
Brakes system service and repair.
Electrical:
Electric system diagnostics and repair, including wiring schematics.
Accessories And Components:
KITS assembling instructions, Optional Parts List, SMR 450-R specific details.
Procedures Included
Maintenance:
Routine maintenance, troubleshooting, settings, and adjustments.
Repair And Rebuild:
Complete tear down and rebuild, general operations, diagnostic and repair procedures, step-by-step instructions for complete disassembly and reassembly.
Technical Data:
Torque specs, torque wrench settings, specific tools required.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine overhauling and detailed system diagnostics. Suitable for both DIY enthusiasts and experienced mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Accessibility:
Compatible with all versions of Windows & Mac, Linux OS, iPhone, iPad, Android, and other PDF reader-enabled devices.
Print Quality
Printability:
Printable pages for physical reference.
Visual Aids:
Hundreds of photos, detailed illustrations, diagrams, and wiring schematics.
Binding Type
Type:
Digital Download (not physically bound)
Paper Type
Type:
Not applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Types:
Single-cylinder, 4-stroke engines (specific displacements for 250cc, 450cc, 510cc, and 400cc variants).
Performance
Horsepower And Torque:
Specific figures are not provided in the product description, but the manual would contain these details for each model variant.
Fuel System
Fuel Delivery:
Likely carbureted for most 2006 models, though specific fuel injection details might be present for certain variants or optional upgrades covered in the manual.
🔧 Transmission
Standard
Type:
Likely 6-speed manual transmission across most models. Manual will cover all aspects of operation, maintenance, and repair.
Optional
Features:
The manual covers the hydraulic control clutch system.
Features
Gear Ratios And Fluids:
Specific gear ratios and transmission fluid specifications are detailed within the manual.
The manual will contain specific weight data for each model, crucial for maintenance and handling.
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable for this type of motorsport-focused manual.
Active Features
Braking Systems:
Detailed information on brake system maintenance, including fluid types and bleeding procedures.
Passive Features
Frame Integrity:
Information on frame inspection and potential repairs, ensuring structural safety.
💡 Technology Features
Infotainment
Features:
Not applicable for these performance-oriented off-road/supermoto motorcycles.
Driver Assistance
Features:
Not applicable for these performance-oriented off-road/supermoto motorcycles.
Electrical System
Wiring Schematics:
Detailed wiring diagrams for the entire electrical system, aiding in diagnosis and repair of lighting, ignition, and other electrical components.
🔧 Maintenance
Service Intervals
Routine Maintenance:
The manual provides detailed recommended service intervals for oil changes, filter replacements, chain lubrication, valve adjustments, and other critical maintenance tasks.
Fluid Specifications
Engine Oil:
Specific engine oil grades (e.g., SAE viscosity) and capacities for each model variant are included.
Coolant:
Recommended coolant types and mixture ratios for the engine cooling system.
Brake Fluid:
Specifications for brake fluid type (e.g., DOT 4) and change intervals.
Known Issues
Common Wear And Tear:
The manual's troubleshooting section will address common issues related to engine wear, clutch, suspension, and electrical components specific to these models.
Technical Specifications
Torque Values:
Comprehensive torque specifications for all critical fasteners across the motorcycle, ensuring proper assembly and preventing component damage.
📚 Vehicle History
Brand Heritage
Husqvarna Legacy:
Husqvarna has a long and storied history in off-road and motocross racing, known for performance and durability.
Model Evolution
2006 Lineup:
The 2006 lineup represented a continuation and refinement of Husqvarna's competitive offerings in the dual-sport, motocross, and supermoto segments.
Production
Manufacturing Location:
Historically manufactured in Sweden and later Italy, the specific location for 2006 models would be detailed in supplementary documentation if required.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Not detailed in the product description, but Husqvarna models of this era were often recognized for their performance in respective racing categories.
Certifications
Manual Quality Certification:
Described as 'QUALITY manual,' '100 percents COMPLETE and INTACT,' and 'SEARCHABLE'.