The TXC510 is an off-road motorcycle designed for competitive Enduro and Motocross riding, produced around the 2010 model year. As part of the TE/TC/TXC 510 generation, this model is known for its powerful 500.1 cc four-stroke, liquid-cooled engine, delivering an estimated 50-55 horsepower. It features a robust chassis, high-quality suspension components like Marzocchi forks and a Sachs rear shock, and hydraulic disc brakes front and rear for reliable stopping power. The TXC510 blends motocross agility with enduro endurance, making it a capable machine for demanding off-road conditions and a strong contender against competitors such as KTM, Yamaha, Honda, Kawasaki, and Suzuki models of the era. Its European styling and performance focus are key distinguishing features. This comprehensive workshop and service manual covers the complete service and repair of the TXC510. It provides detailed information on all aspects of the motorcycle, including engine disassembly and assembly, transmission maintenance, chassis and suspension service, brake system overhauls, and electrical system diagnostics. The manual also includes scheduled maintenance procedures, troubleshooting guides for common issues, and technical specifications essential for maintaining optimal performance and longevity. Whether you are a dedicated owner, a professional mechanic, or a technician, this English-language manual serves as an indispensable resource for understanding, maintaining, and repairing your 2010 TXC510. 🏷️ Basic Information Identification Make: Husqvarna Model: TXC510 Year: 2010 Category: Off-Road Motorcycle / Motocross Generation Generation Code: TE/TC/TXC 510 (2009-2010) Codes Vin Code Digit 10: A 👋 Introduction Market Position Segment: Competition Enduro / Off-Road Target Audience: Motocross riders, enduro enthusiasts, competitive off-road racers, DIY mechanics Competitive Analysis Competitors 2010: KTM EXC 500/530, Yamaha WR450F, Honda CRF450X, Kawasaki KX450F, Suzuki RM-Z450 Key Features Offering: Designed for competitive off-road riding, blending motocross agility with enduro endurance capabilities. Distinction: Known for its powerful engine and agile handling, often praised for its European styling and performance focus. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Engine, Transmission, Chassis, Suspension, Brakes, Bodywork Page Count Estimated Page Count: ~300-400 Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly/assembly, valve clearance, carburetor/fuel injection tuning, ignition system, cooling system, lubrication system, engine diagnostics Transmission Drivetrain: Clutch operation and adjustment, gearbox disassembly/assembly, chain and sprockets maintenance, final drive ratios Chassis Suspension: Frame inspection, front fork (upside-down telescopic hydraulic) service and adjustments, rear shock absorber (monoshock) service and linkage maintenance, wheel bearing service Braking System: Hydraulic brake system inspection, caliper service, pad replacement, master cylinder maintenance, bleeding procedures, disc rotor specifications Electrical System: Wiring diagrams, lighting system, battery maintenance, starter motor, charging system, troubleshooting electrical faults, CDI unit service Fuel System: Fuel tank, fuel lines, fuel pump, carburetor model and jetting specifications (if applicable), fuel injection system components and diagnostics Exhaust System: Exhaust pipe and silencer inspection, gasket replacement, performance modifications considerations Cooling System: Radiator inspection, coolant type and capacity, fan operation, thermostat service Procedures Included Scheduled Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug replacement, valve clearance checks, brake fluid changes Troubleshooting: Common problems and their solutions, diagnostic charts for engine performance, electrical issues, starting problems Repair Overhaul: Complete engine rebuild procedures, transmission overhaul, suspension fork and shock absorber rebuild, brake caliper overhaul Adjustment: Carburetor idle speed and mixture adjustment, clutch lever free play adjustment, throttle cable adjustment, chain slack adjustment, suspension sag adjustment Diagnostics: Fault finding for engine, electrical, and mechanical systems, using diagnostic tools (if applicable) Calibration: Speedometer calibration (if applicable), EFI system calibration (if applicable) Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and troubleshooting guides. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (typically) Print Quality Print Readability: High, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single Cylinder, Liquid-Cooled Displacement: 500.1 cc (30.5 cu. in.) Bore X Stroke: 96 mm x 69.1 mm (3.78 in. x 2.72 in.) Compression Ratio: 12.0:1 Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower Estimated: ~50-55 HP (at crankshaft, manufacturer dependent) Torque Estimated: ~45-48 Nm (at crankshaft, manufacturer dependent) Fuel System Fuel Delivery: Electronic Fuel Injection (Mikuni EFI System - specific model may vary) Fuel Type: Unleaded Gasoline (91 Octane or higher) Lubrication Oil Type: Synthetic 4-stroke motorcycle oil (e.g., SAE 10W-40 or 15W-50, API SG or higher, JASO MA compliant) Oil Capacity W Filter: ~1.7 Liters (1.8 US qt.) Cooling System Coolant Type: Permanent Antifreeze (Ethylene Glycol based, 50/50 mix with distilled water) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmission: N/A Features Clutch Type: Wet, multi-plate Final Drive: Chain driven Gear Ratios: Refer to manual for specific gear ratios (e.g.,...