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HUSQVARNA WR 250 360 CR 250 Workshop Repair Manual Download All 2001-2003 ModelS COVERED PDF

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🏷️ Basic Information Identification Make: Husqvarna Model: WR 250 / WR 360 / CR 250 Model Variant: Off-road Motorcycle Codes Engine Codes: Likely based on specific engine displacements (e.g., 249cc, 359cc for WR models, 249cc for CR model, specific Husky internal codes apply but not detailed in product info) 👋 Introduction Market Position Market Segment: High-performance off-road motorcycles, popular in motocross and enduro disciplines during their production years. Competitive Analysis Competitors: Competed against models from KTM (e.g., EXC, SX series), Yamaha (e.g., YZ series), Honda (e.g., CR series), Suzuki (e.g., RM series), and Kawasaki (e.g., KX series) in the 250cc and 350cc off-road segments. Key Features Brand Reputation: Husqvarna, a historic Swedish motorcycle manufacturer known for its robust and capable off-road machines. Model Design: Typically featured powerful two-stroke engines, capable suspension, and durable chassis designed for demanding off-road conditions. Manual Value Value Proposition: Essential resource for owners and mechanics to maintain, diagnose, and repair these performance-oriented motorcycles, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Covered Years: 2001, 2002, 2003 Covered Models: WR 250, WR 360, CR 250 Page Count Estimated Page Count: Likely 300-500+ pages (typical for comprehensive workshop manuals covering multiple models/years) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Service: Detailed disassembly, inspection, reassembly of engine components, cylinder head, piston, crankshaft, bearings, seals, lubrication system, cooling system (if applicable to specific models, though these are primarily air-cooled). Transmission Service: Gearbox disassembly, inspection, repair, clutch service (friction plates, steel plates, springs, mechanism), shift drum and forks. Fuel System: Carburetor service (disassembly, cleaning, adjustment, jetting), fuel tank, fuel lines, petcock. Ignition System: CDI unit, spark plug, ignition coil, timing specifications, stator/rotor inspection. Suspension: Front fork service (oil change, seal replacement, damper rod inspection), rear shock absorber service (if applicable, though most WR/CR models of this era were mono-shock). Brakes: Hydraulic brake system service (front and rear calipers, master cylinders, brake lines, brake fluid replacement, bleeding), brake pad replacement, rotor inspection. Electrical System: Wiring diagrams, lighting (headlight, taillight, brake light), switches, battery maintenance (if electric start models exist, though less common for these), fuse inspection. Chassis And Frame: Frame inspection, swingarm service, linkage maintenance (if applicable), steering head bearing service. Cooling System: Likely air-cooled, so focus on cylinder fin cleaning and airflow. Wheels And Tires: Wheel bearing service, spoke tensioning, tire removal/installation, recommended tire pressures. Procedures Included Routine Maintenance: Oil changes, filter cleaning/replacement, chain adjustment and lubrication, spark plug checks, air filter service, general inspection. Troubleshooting: Diagnostic guides for common performance issues, starting problems, running issues, and component failures. Repair And Rebuild: Complete step-by-step instructions for major component overhauls and replacements (e.g., engine rebuild, transmission overhaul, suspension rebuild). Adjustments: Carburetor tuning, clutch cable adjustment, brake lever adjustment, chain slack adjustment. Disassembly And Reassembly: Detailed procedures for taking apart and putting back together all major systems of the motorcycle, aided by exploded views. Technical Depth Technical Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed specifications and diagnostics. Diagnostic Capability: Provides specifications for measurements (e.g., piston-to-cylinder bore clearance, valve lash if applicable, compression test readings) and troubleshooting charts. Illustrations And Diagrams Illustrations: Includes detailed illustrations, exploded views, and diagrams to clarify procedures and component identification. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF, allowing for quick location of specific information. Print Quality Print Quality: High-quality, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Computer Compatibility: PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, Windows 7 & 8, etc.) ⚙️ Engine Specifications Primary Engine Engine Type: Two-Stroke, Single Cylinder Bore Stroke Wr250: Approximately 66.4 mm x 72.0 mm (typical for 249cc class, specific Husky specs to be confirmed in manual) Bore Stroke Wr360: Approximately 78.0 mm x 77.0 mm (typical for 359cc class, specific Husky specs to be confirmed in manual) Bore Stroke Cr250: Approximately 66.4 mm x 72.0 mm (typical for 249cc class, specific Husky specs to be confirmed in manual) Cooling System: Air-cooled Performance Horsepower Wr250: Estimated 35-45 HP (peak, depending on tuning and specific model year) Horsepower Wr360: Estimated 40-50+ HP (peak, depending on tuning and specific model year) Torque Characteristics: Strong mid-range and top-end power delivery, characteristic of performance two-strokes. Fuel System Carburetor Size: Typically a 36mm or 38mm Mikuni or Keihin carburetor (specific model dependent). Fuel Type: Unleaded gasoline with appropriate two-stroke oil pre-mix (e.g., 40:1 or 50:1 ratio, refer to manual for exact specification). Lubrication Transmission Oil Type: Specialized gearbox oil for wet clutches (e.g., Motul 75W/80, or equivalent JASO MA certified oil - confirm in manual). 🔧 Transmission Standard Transmission Type: 6-speed constant mesh manual transmission Optional Optional Gear Ratios:...
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HUSQVARNA WR 250 360 CR 250 Workshop Repair Manual Download All 2001-2003 ModelS COVERED PDFHUSQVARNA WR 250 360 CR 250 Workshop Repair Manual Download All 2001-2003 ModelS COVERED PDFHUSQVARNA WR 250 360 CR 250 Workshop Repair Manual Download All 2001-2003 ModelS COVERED PDFHUSQVARNA WR 250 360 CR 250 Workshop Repair Manual Download All 2001-2003 ModelS COVERED PDF
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
WR 250 / WR 360 / CR 250
Model Variant:
Off-road Motorcycle
Codes
Engine Codes:
Likely based on specific engine displacements (e.g., 249cc, 359cc for WR models, 249cc for CR model, specific Husky internal codes apply but not detailed in product info)
👋 Introduction
Market Position
Market Segment:
High-performance off-road motorcycles, popular in motocross and enduro disciplines during their production years.
Competitive Analysis
Competitors:
Competed against models from KTM (e.g., EXC, SX series), Yamaha (e.g., YZ series), Honda (e.g., CR series), Suzuki (e.g., RM series), and Kawasaki (e.g., KX series) in the 250cc and 350cc off-road segments.
Key Features
Brand Reputation:
Husqvarna, a historic Swedish motorcycle manufacturer known for its robust and capable off-road machines.
Model Design:
Typically featured powerful two-stroke engines, capable suspension, and durable chassis designed for demanding off-road conditions.
Manual Value
Value Proposition:
Essential resource for owners and mechanics to maintain, diagnose, and repair these performance-oriented motorcycles, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Covered Years:
2001, 2002, 2003
Covered Models:
WR 250, WR 360, CR 250
Page Count
Estimated Page Count:
Likely 300-500+ pages (typical for comprehensive workshop manuals covering multiple models/years)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed disassembly, inspection, reassembly of engine components, cylinder head, piston, crankshaft, bearings, seals, lubrication system, cooling system (if applicable to specific models, though these are primarily air-cooled).
Transmission Service:
Gearbox disassembly, inspection, repair, clutch service (friction plates, steel plates, springs, mechanism), shift drum and forks.
Fuel System:
Carburetor service (disassembly, cleaning, adjustment, jetting), fuel tank, fuel lines, petcock.
Ignition System:
CDI unit, spark plug, ignition coil, timing specifications, stator/rotor inspection.
Suspension:
Front fork service (oil change, seal replacement, damper rod inspection), rear shock absorber service (if applicable, though most WR/CR models of this era were mono-shock).
Brakes:
Hydraulic brake system service (front and rear calipers, master cylinders, brake lines, brake fluid replacement, bleeding), brake pad replacement, rotor inspection.
Electrical System:
Wiring diagrams, lighting (headlight, taillight, brake light), switches, battery maintenance (if electric start models exist, though less common for these), fuse inspection.
Chassis And Frame:
Frame inspection, swingarm service, linkage maintenance (if applicable), steering head bearing service.
Cooling System:
Likely air-cooled, so focus on cylinder fin cleaning and airflow.
Wheels And Tires:
Wheel bearing service, spoke tensioning, tire removal/installation, recommended tire pressures.
Procedures Included
Routine Maintenance:
Oil changes, filter cleaning/replacement, chain adjustment and lubrication, spark plug checks, air filter service, general inspection.
Troubleshooting:
Diagnostic guides for common performance issues, starting problems, running issues, and component failures.
Repair And Rebuild:
Complete step-by-step instructions for major component overhauls and replacements (e.g., engine rebuild, transmission overhaul, suspension rebuild).
Adjustments:
Carburetor tuning, clutch cable adjustment, brake lever adjustment, chain slack adjustment.
Disassembly And Reassembly:
Detailed procedures for taking apart and putting back together all major systems of the motorcycle, aided by exploded views.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed specifications and diagnostics.
Diagnostic Capability:
Provides specifications for measurements (e.g., piston-to-cylinder bore clearance, valve lash if applicable, compression test readings) and troubleshooting charts.
Illustrations And Diagrams
Illustrations:
Includes detailed illustrations, exploded views, and diagrams to clarify procedures and component identification.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick location of specific information.
Print Quality
Print Quality:
High-quality, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Computer Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, Windows 7 & 8, etc.)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-Stroke, Single Cylinder
Bore Stroke Wr250:
Approximately 66.4 mm x 72.0 mm (typical for 249cc class, specific Husky specs to be confirmed in manual)
Bore Stroke Wr360:
Approximately 78.0 mm x 77.0 mm (typical for 359cc class, specific Husky specs to be confirmed in manual)
Bore Stroke Cr250:
Approximately 66.4 mm x 72.0 mm (typical for 249cc class, specific Husky specs to be confirmed in manual)
Cooling System:
Air-cooled
Performance
Horsepower Wr250:
Estimated 35-45 HP (peak, depending on tuning and specific model year)
Horsepower Wr360:
Estimated 40-50+ HP (peak, depending on tuning and specific model year)
Torque Characteristics:
Strong mid-range and top-end power delivery, characteristic of performance two-strokes.
Fuel System
Carburetor Size:
Typically a 36mm or 38mm Mikuni or Keihin carburetor (specific model dependent).
Fuel Type:
Unleaded gasoline with appropriate two-stroke oil pre-mix (e.g., 40:1 or 50:1 ratio, refer to manual for exact specification).
Lubrication
Transmission Oil Type:
Specialized gearbox oil for wet clutches (e.g., Motul 75W/80, or equivalent JASO MA certified oil - confirm in manual).
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh manual transmission
Optional
Optional Gear Ratios:
Specific gear ratios will be detailed in the manual, allowing for analysis of model-specific tuning.
Features
Clutch Type:
Hydraulic actuated, multi-plate wet clutch
📐 Dimensions
Exterior
Wheelbase:
Approx. 1470-1490 mm (typical for the era, refer to manual for exact figures)
Seat Height:
Approx. 950-980 mm (typical for off-road bikes, refer to manual for exact figures)
Weights
Dry Weight:
Approx. 100-110 kg (depending on model and year, refer to manual for precise specifications)
Fuel Tank Capacity:
Approx. 9-12 liters (typical, depending on model and year)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles are not typically assigned NCAP or similar automotive safety ratings).
Active Features
Braking System:
Hydraulic disc brakes front and rear, with specific caliper and rotor sizes detailed in the manual.
Passive Features
Frame Construction:
Steel frame, designed for rigidity and durability in off-road conditions.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation: speedometer, odometer, possibly engine hour meter).
Driver Assistance
Driver Assistance Features:
N/A (Focus is on rider control and mechanical performance).
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Gearbox oil typically recommended every 10-15 hours of riding or annually, refer to manual for specific mileage/hour recommendations.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (e.g., every few rides).
Spark Plug Inspection:
Regular checks for fouling and proper gap, typically every 5-10 hours.
Chain Lubrication Adjustment:
Lubricate and adjust chain slack after every few rides or as needed based on wear.
Fluid Specifications
Transmission Oil Capacity:
Approximately 0.7 - 0.8 liters (specific amount to be confirmed in manual).
Brake Fluid Type:
DOT 4 recommended for hydraulic brake systems (confirm in manual).
Coolant Type:
N/A (Air-cooled engines).
Known Issues
Common Wear Items:
Piston rings, clutch plates, wheel bearings, steering head bearings, fork seals, brake pads are common wear items on performance off-road bikes.
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring periodic adjustment for optimal performance.
Two Stroke Engine Maintenance:
Requires diligent attention to pre-mix ratios, spark plug maintenance, and periodic decarbonization of the exhaust port and piston crown.
📚 Vehicle History
Brand Heritage
Brand Origin:
Founded in Sweden in 1903, Husqvarna has a long and storied history in motorcycle manufacturing, particularly in off-road disciplines.
Model Evolution
Model Lineage:
The WR (Wide Ratio) and CR (Competition Replica) lines represent Husqvarna's commitment to motocross and enduro racing, with continuous development and improvements across generations.
Production
Production Period:
Models WR 250, WR 360, and CR 250 were produced through the early 2000s, with variations and updates occurring annually.
Manufacturing Location:
Historically manufactured in Sweden, though ownership has changed hands, influencing production locations over time (but for this era, likely Sweden).
🏆 Awards & Recognition
Recognitions
Historical Performance:
Husqvarna motorcycles, including WR and CR models, have a history of success in various off-road racing disciplines, reflecting their engineering and performance capabilities.
Ratings
Magazine Reviews:
Contemporary reviews from motorcycle publications of the era would detail performance, handling, and reliability, often praising the power and suspension of these models.
Certifications
Emission Standards:
Manufactured to meet emission standards applicable at the time of production, details likely not relevant to the manual's focus.
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