🏷️ Basic Information Identification Make: Husqvarna Model: WR 250 Year: 2005 Product Type: Workshop Manual 👋 Introduction Market Position Category: Off-road motorcycle (Enduro/Motocross) Competitive Analysis Competitors 2005: KTM EXC 250, Yamaha YZ250, Suzuki RM250, Kawasaki KX250, Honda CR250R (off-road variants). Key Features Vehicle Engine Type: 2-stroke, liquid-cooled, single-cylinder Suspension Type: Upside-down telescopic front forks, Monoshock rear suspension with linkage. Key Features Manual Benefit 1: Essential for DIY maintenance and repair, empowering owners. Benefit 2: Helps identify correct parts and understand service procedures. Benefit 3: Enables accurate diagnosis and avoids costly misrepairs. Benefit 4: Digital format offers convenience and portability. 📋 Manual Details Coverage Areas Primary Coverage: Workshop and repair procedures Secondary Coverage: Maintenance, troubleshooting, parts identification Page Count Estimated Page Count: Varies (dependent on specific manual edition, typical for a comprehensive workshop manual would be 300-600 pages) Manual Type Type: Service Manual / Workshop Manual Language Language: English (presumed, standard for major markets) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine System: Detailed disassembly, assembly, inspection, and repair of the 2-stroke engine. Fuel System: Carburetor tuning, overhaul, fuel tank, fuel lines, and fuel pump (if applicable). Ignition System: Spark plug specifications, ignition timing, coil testing, and stator/rotor inspection. Cooling System: Radiator, hoses, coolant specifications, and water pump (if applicable for liquid-cooled models). Exhaust System: Exhaust pipe, silencer, and associated fittings maintenance. Transmission System: Clutch operation, gearbox disassembly, inspection, lubrication, and adjustment. Suspension System: Front forks (upside-down telescopic), rear shock absorber, linkage system, and related components. Brake System: Front and rear disc brake systems, hydraulic lines, calipers, master cylinders, and fluid specifications. Wheel And Tire System: Wheel bearing maintenance, spoke tensioning, tire pressure specifications, and recommended tire sizes. Electrical System: Wiring diagrams, lighting systems, battery maintenance, and switchgear inspection. Chassis And Frame: Frame inspection, steering head bearing maintenance, and component mounting. Procedures Included Routine Maintenance: Oil changes, air filter cleaning/replacement, spark plug checks, chain adjustment, and lubrication points. Troubleshooting: Diagnosis of common problems, fault finding guides, and corrective actions. Engine Rebuild: Detailed instructions for complete engine disassembly, component inspection, measurement, and reassembly. Suspension Service: Fork seal replacement, oil level adjustments, and rear shock servicing. Brake Bleeding: Procedure for bleeding hydraulic brake systems. Carburetor Overhaul: Step-by-step guide for cleaning and rebuilding the carburetor. Clutch Adjustment: Procedure for adjusting clutch lever play and ensuring proper engagement/disengagement. Electrical Diagnostics: Testing of electrical components and troubleshooting using wiring diagrams. Technical Depth Depth: Comprehensive, suitable for experienced home mechanics and professional technicians. Diagnostics: Detailed diagnostic procedures and specifications. Component Specs: Includes torque values, clearances, wear limits, and critical tolerances. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable if digitally created (OCR). Print Quality Printability: Print-on-demand for specific pages, preserving the digital copy. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, single-cylinder Displacement: 249 cc Bore X Stroke: Approx. 66.4 x 72 mm (typical for this era and displacement) Carburetor: Mikuni VM38 or similar 38mm flat slide carburetor (common for this model). Performance Horsepower Estimate: Approx. 45-50 HP (at crankshaft, typical for a 250cc 2-stroke enduro) Torque Estimate: Approx. 30-35 lb-ft (at crankshaft, typical) Fuel System Fuel Type: Unleaded gasoline (pre-mix with 2-stroke oil) 2 Stroke Oil Ratio: Typically 40:1 or 50:1 (refer to manual for exact specification) Ignition System: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-plate Features Gear Ratios: Specific ratios would be detailed in the manual. Transmission Oil Type: API GL-4 or GL-5 gear oil (specific viscosity will be in the manual, e.g., 80W/90). 📐 Dimensions Exterior Wheelbase: Approx. 1470-1480 mm (57.9-58.3 inches) Seat Height: Approx. 960-970 mm (37.8-38.2 inches) Weights Dry Weight: Approx. 100-105 kg (220-231 lbs) Fuel Tank Capacity: Approx. 8-11 Liters (2.1-2.9 US Gallons) 🛡️ Safety Features Ratings Safety Certification: N/A for off-road motorcycles in the same way as street vehicles; compliance with relevant emissions standards may apply. Active Features Brakes: Hydraulic disc brakes front and rear. Tires: Knobby off-road tires for grip. Passive Features Frame Construction: Chromoly steel frame for strength and rigidity. 💡 Technology Features Infotainment Infotainment System: N/A (minimalist off-road design) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual; typically every 10-15 hours of riding for transmission oil. Air Filter Cleaning: Frequent checks and cleaning/replacement recommended based on riding conditions (e.g., every few hours in dusty environments). Spark Plug Check: Inspect every 10-20 hours of riding; replace as needed. Chain Adjustment: Check and adjust chain slack regularly, typically every few rides or before long trips. Fluid Specifications Engine Oil Type: High-quality 2-stroke premix oil (specific brand/grade recommended in manual). Transmission Oil Specification: API GL-4 or GL-5 gear oil, viscosity 80W/90 (confirm with manual). Coolant Type: Ethylene glycol-based antifreeze with water (50/50 mix) for liquid-cooled models. Brake Fluid...
Can be sensitive to altitude and temperature changes, requiring occasional adjustment.
Engine Maintenance:
2-stroke engines require regular top-end rebuilds (piston, rings) based on usage hours.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is a Swedish brand with a long history in motorcycle manufacturing, dating back to 1903.
Model Evolution
Wr Series:
The WR series represents Husqvarna's line of off-road competition and recreational motorcycles, with the 250cc 2-stroke being a staple.
Production
Ownership Changes Relevant:
Husqvarna has seen ownership changes, including periods under Cagiva Group and later KTM AG. The 2005 model falls within a period where it was developed by Husqvarna Motorcycles AB.
🏆 Awards & Recognition
Recognitions
Off Road Performance:
Husqvarna motorcycles are generally well-regarded for their performance and handling in the off-road segment. Specific awards for the 2005 WR 250 would typically come from motorcycle publications through comparison tests and race results.