🏷️ Basic Information Identification Make: Husqvarna Model: WR 300 Year: 2012 Product Name: Husqvarna WR 300 2012 Workshop Service Manual PDF Download Vehicle Type: Motorcycle (Enduro/Off-road) 👋 Introduction Market Position Target Audience: Husqvarna WR 300 2012 owners, DIY enthusiasts, independent repair shops, professional motorcycle technicians. Competitive Analysis Value Proposition: Provides dealership-level repair and maintenance information, enabling cost savings and empowering owners to perform their own service, fostering a deeper understanding and better ownership experience. Key Features Benefits: Enables technicians to build a reputation for quality service by outlining special aspects of the product's repair, incorporates proprietary component manufacturer instructions for holistic understanding. Manual Focus Purpose: To help owners and technicians get the best value from their Husqvarna WR 300 2012 by providing accurate, comprehensive instructions for all repair needs. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of Husqvarna WR 300 2012 motorcycle Page Count Estimated Pages: Varies by specific publication, typically 300-600 pages for comprehensive workshop manuals. Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, tuning, lubrication system, fuel system (carburetor details, jetting), ignition system (CDI, spark plug specifics). Transmission: Removal, installation, disassembly, assembly, gear shift mechanism, clutch operation and adjustment. Chassis: Frame, suspension (forks, shock absorber), steering system, wheels, hubs, spokes, bearings. Brakes: Hydraulic system (front and rear calipers, master cylinders, brake lines), disc inspection and replacement, bleeding procedures. Electrical System: Wiring diagrams, lighting system, charging system (alternator, regulator), battery maintenance, ignition coil, starter system (if applicable). Fuel System: Fuel tank, fuel lines, carburetor model and settings, fuel filter. Exhaust System: Muffler, exhaust pipe, seals, heat shields. Bodywork: Plastics, seat, fenders, fuel tank cover, graphics. Suspension: Front fork (USD - Upside Down) service, including oil type, level, seal replacement, and compression/rebound adjustment. Rear shock absorber service, including oil, seals, and gas pressure (if applicable). Procedures Included Maintenance: Routine inspections, oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement, brake fluid service, coolant flush (if liquid-cooled). Repair: Engine component repair and replacement, transmission rebuilds, suspension servicing, brake system repairs, electrical troubleshooting, carburetor tuning and rebuilding. Disassembly Assembly: Step-by-step instructions for removing and reinstalling all major components and sub-assemblies. Troubleshooting: Diagnostic procedures for common issues and symptoms, fault finding charts. Engine Rebuild: Detailed instructions for complete engine disassembly, piston replacement, crankshaft service, bearing replacement, seal replacement, and reassembly. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls. Assumes technician familiarity with general automotive practices but highlights product-specific nuances. Special Tools: Manual will identify and describe required Husqvarna special tools (e.g., flywheel puller, clutch holding tool, suspension tools) with part numbers. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable Binding Type Delivery Method: Electronic Delivery via Email Paper Type Delivery Format: Digital Download (Not a Hard Copy) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, single-cylinder Displacement: 293.1 cc Bore X Stroke: 72 mm x 72 mm Cooling System: Liquid-cooled Fuel Induction: Carburetor (likely Mikuni TM38-1, specific details in manual) Ignition: CDI (Capacitor Discharge Ignition) Performance Power Output: Approx. 40-45 HP (specific figures in manual) Torque: Specific figures would be in manual, estimated 30-35 Nm Fuel System Fuel Type: Unleaded gasoline with 2-stroke oil pre-mix (specific ratio in manual) Lubrication System Type: Premix or Automatic Injection (manual will clarify for this model) 🔧 Transmission Standard Type: 6-speed sequential Optional Options: N/A for this model year/variant. Features Clutch Type: Wet, multi-plate, hydraulically operated Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approximately 1480 mm (58.3 inches) Seat Height: Approximately 940 mm (37 inches) Weights Dry Weight: Approximately 104 kg (229 lbs) Fuel Tank Capacity: 9.5 liters (2.5 US gallons) 🛡️ Safety Features Ratings Crash Test Results: N/A for off-road motorcycles of this era, focus is on rider protection and machine reliability. Active Features Braking System: Hydraulic disc brakes front and rear, specific caliper and rotor sizes in manual. Passive Features Frame Construction: Chromoly steel perimeter frame (specific details on material and design in manual). Guidelines Recommendations: Emphasizes use of safety equipment (gloves, helmet, boots, protective clothing) and safety precautions when working on the motorcycle, including the use of a torque wrench. 💡 Technology Features Infotainment Features: Minimalist, performance-oriented design. No complex infotainment systems typical of street motorcycles. Driver Assistance Features: N/A. Focus is on rider skill and machine feedback. Performance Enhancements Engine Management: Basic CDI ignition, tuning is primarily mechanical (carburetor, exhaust, porting). 🔧 Maintenance Service Intervals Oil Change: Typically every 10-15 hours of riding, or as specified in the manual for engine oil and gearbox oil. Air Filter: Clean or replace after every few rides, especially in dusty conditions, as detailed in manual. Spark Plug: Inspect and gap/replace at regular intervals, specified in manual based on usage. Chain Adjustment: Check and adjust tension...
Provides dealership-level repair and maintenance information, enabling cost savings and empowering owners to perform their own service, fostering a deeper understanding and better ownership experience.
Key Features
Benefits:
Enables technicians to build a reputation for quality service by outlining special aspects of the product's repair, incorporates proprietary component manufacturer instructions for holistic understanding.
Manual Focus
Purpose:
To help owners and technicians get the best value from their Husqvarna WR 300 2012 by providing accurate, comprehensive instructions for all repair needs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and overhaul of Husqvarna WR 300 2012 motorcycle
Page Count
Estimated Pages:
Varies by specific publication, typically 300-600 pages for comprehensive workshop manuals.
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, disassembly, assembly, tuning, lubrication system, fuel system (carburetor details, jetting), ignition system (CDI, spark plug specifics).
Hydraulic system (front and rear calipers, master cylinders, brake lines), disc inspection and replacement, bleeding procedures.
Electrical System:
Wiring diagrams, lighting system, charging system (alternator, regulator), battery maintenance, ignition coil, starter system (if applicable).
Fuel System:
Fuel tank, fuel lines, carburetor model and settings, fuel filter.
Exhaust System:
Muffler, exhaust pipe, seals, heat shields.
Bodywork:
Plastics, seat, fenders, fuel tank cover, graphics.
Suspension:
Front fork (USD - Upside Down) service, including oil type, level, seal replacement, and compression/rebound adjustment. Rear shock absorber service, including oil, seals, and gas pressure (if applicable).
Engine component repair and replacement, transmission rebuilds, suspension servicing, brake system repairs, electrical troubleshooting, carburetor tuning and rebuilding.
Disassembly Assembly:
Step-by-step instructions for removing and reinstalling all major components and sub-assemblies.
Troubleshooting:
Diagnostic procedures for common issues and symptoms, fault finding charts.
Engine Rebuild:
Detailed instructions for complete engine disassembly, piston replacement, crankshaft service, bearing replacement, seal replacement, and reassembly.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls. Assumes technician familiarity with general automotive practices but highlights product-specific nuances.
Special Tools:
Manual will identify and describe required Husqvarna special tools (e.g., flywheel puller, clutch holding tool, suspension tools) with part numbers.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Delivery Method:
Electronic Delivery via Email
Paper Type
Delivery Format:
Digital Download (Not a Hard Copy)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder
Displacement:
293.1 cc
Bore X Stroke:
72 mm x 72 mm
Cooling System:
Liquid-cooled
Fuel Induction:
Carburetor (likely Mikuni TM38-1, specific details in manual)
Ignition:
CDI (Capacitor Discharge Ignition)
Performance
Power Output:
Approx. 40-45 HP (specific figures in manual)
Torque:
Specific figures would be in manual, estimated 30-35 Nm
Fuel System
Fuel Type:
Unleaded gasoline with 2-stroke oil pre-mix (specific ratio in manual)
Lubrication System
Type:
Premix or Automatic Injection (manual will clarify for this model)
🔧 Transmission
Standard
Type:
6-speed sequential
Optional
Options:
N/A for this model year/variant.
Features
Clutch Type:
Wet, multi-plate, hydraulically operated
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 1480 mm (58.3 inches)
Seat Height:
Approximately 940 mm (37 inches)
Weights
Dry Weight:
Approximately 104 kg (229 lbs)
Fuel Tank Capacity:
9.5 liters (2.5 US gallons)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A for off-road motorcycles of this era, focus is on rider protection and machine reliability.
Active Features
Braking System:
Hydraulic disc brakes front and rear, specific caliper and rotor sizes in manual.
Passive Features
Frame Construction:
Chromoly steel perimeter frame (specific details on material and design in manual).
Guidelines
Recommendations:
Emphasizes use of safety equipment (gloves, helmet, boots, protective clothing) and safety precautions when working on the motorcycle, including the use of a torque wrench.
💡 Technology Features
Infotainment
Features:
Minimalist, performance-oriented design. No complex infotainment systems typical of street motorcycles.
Driver Assistance
Features:
N/A. Focus is on rider skill and machine feedback.
Performance Enhancements
Engine Management:
Basic CDI ignition, tuning is primarily mechanical (carburetor, exhaust, porting).
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10-15 hours of riding, or as specified in the manual for engine oil and gearbox oil.
Air Filter:
Clean or replace after every few rides, especially in dusty conditions, as detailed in manual.
Spark Plug:
Inspect and gap/replace at regular intervals, specified in manual based on usage.
Chain Adjustment:
Check and adjust tension regularly, especially after initial break-in or extensive use.
Fluid Specifications
Engine Oil:
2-stroke oil meeting specific JASO FD or equivalent standards. Pre-mix ratio detailed in manual.
Gearbox Oil:
High-quality motorcycle gearbox oil (e.g., SAE 75W/90 or 80W/90), capacity specified in manual.
Coolant:
Ethylene glycol-based coolant mixture (50/50) with distilled water, capacity specified in manual.
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid (check manual for exact specification).
Regular cleaning and adjustment of the carburetor is critical for optimal 2-stroke performance, especially jetting for altitude and temperature variations.
📚 Vehicle History
Brand Heritage
Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers, originating in Sweden in 1903, known for its off-road prowess.
Model Evolution
Wr Series:
The WR series has a long history of competition-proven enduro motorcycles, continually refined for performance and reliability.
Production
Manufacturing:
Husqvarna motorcycles were produced in Sweden, and later in Italy under different ownership structures. Specific production location for 2012 model year would be detailed in historical context if available.
🏆 Awards & Recognition
Recognitions
Model Specific:
Specific awards for the 2012 WR 300 are not widely documented publicly. Husqvarna's WR line generally receives acclaim for its off-road capabilities and handling in enduro events.