🏷️ Basic Information Identification Make: Hyster Product Type: Workshop Service Repair Manual Product Name: Hyster IC Engined Forklift Truck D002 Series: S30E S40E S50E S60ES Workshop Service Repair Manual Generation Series: D002 Series 👋 Introduction Market Position Product Category: Industrial Material Handling Equipment - Internal Combustion Engine Forklift Trucks Competitive Analysis Key Competitors: Competes with other major forklift manufacturers such as Toyota, Caterpillar, Komatsu, Crown Equipment, and Mitsubishi Logisnext, offering robust and reliable solutions for warehouse and industrial operations. Key Features Manual Value Proposition: Provides original factory documentation essential for accurate diagnosis, repair, and preventative maintenance, ensuring optimal performance and longevity of the Hyster D002 Series forklifts. 📋 Manual Details Coverage Areas Covered Models: S30E, S40E, S50E, S60ES Page Count Estimated Page Count: Comprehensive (Specific page count not provided, but implied extensive coverage based on listed sections) Manual Type Manual Type: Factory Original Workshop Service Repair Manual Language Language: English Format Format: ZIP (Contained Set of PDF Manuals) Printable Nature: All manuals are printable, allowing users to create physical copies for workshop use. 📖 Manual Coverage Systems Covered Major Systems: Frame, Engine (GM & Perkins), Cooling System, Fuel System (LPG), Drivetrain (Oil Clutch, Transmissions, Drive Axle), Steering System, Braking System, Hydraulic System, Electrical System, Lift Mechanisms (Uprights, Cylinders) Engine Related: GM Engine, Perkins Engine 4.154, Cooling System, Rochester Carburetor, LPG Fuel System Drivetrain And Chassis: Frame, Oil Clutch, Single-Speed PS Transmission (Descr/Oper & Repair), Two-Speed Manual Transmission, Drive Axle, Steering Control Unit, Steering Axle Hydraulic And Lift: Hydraulic Pump Drive Assembly, Hydraulic Gear Pumps, Flow Control Valve, Main Control Valve, Tilt Cylinders, Lift Cylinders, Uprights (Repair & Description), Vista Uprights (Descr/Oper & Repair) Electrical And Controls: Alternator, Starter, High Energy Ignition System, Instrument Panel Indicators and Senders, Electrical Warning Devices, Electrical System Troubleshooting Braking System: Master Cylinder and Brake System, indicating comprehensive coverage of the braking components and their service procedures. Procedures Included Repair And Maintenance: Operation, Maintenance, Repair, Troubleshooting, Diagnostic procedures, Component overhaul, System adjustments, Electrical system diagnosis, Hydraulic system testing, Engine repair, Transmission repair, Brake system service Maintenance And Diagnostics: Periodic Maintenance, Troubleshooting (especially Electrical System), Component Repair (detailed for many systems), System Description and Operation Component Overhaul: Specific sections dedicated to the repair of transmissions, uprights, and hydraulic components indicate coverage for full overhaul procedures. Technical Depth Depth Of Coverage: Comprehensive factory-level technical detail, including detailed instructions, high-quality images, circuit diagrams, and specifications for in-depth repair and maintenance. Covers both description/operation and repair procedures for key components. Diagnostic Tools And Methods: Implies the use of specialized tools and diagnostic methods through detailed troubleshooting guides and repair procedures, likely including electrical testers, pressure gauges, and alignment tools. Fastener Specifications: Includes 'INCH (SAE) and METRIC FASTENERS,' providing crucial data for correct bolt tightening and replacement procedures. Diagrams And Illustrations: Contains comprehensive diagrams and illustrations to aid in understanding complex assemblies and repair sequences. 📊 Manual Specifications File Format Digital Format: PDF (contained within a ZIP archive) Searchability: Searchable Text within PDF documents, allowing users to quickly find specific information. Compatibility: Compatible with WIN/Mac operating systems. Print Quality Print Readability: Printable pages with clear, high-quality images and searchable text for ease of use in a workshop environment. Image Resolution: High Quality Images, essential for accurate identification of parts and understanding of assembly/disassembly procedures. Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Media: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Options: GM Engine (Specific model not detailed) and Perkins Engine 4.154 Perkins Engine Model: Perkins 4.154 (4-cylinder, 154 cubic inch displacement, known for reliability in industrial applications) Performance Engine Torque: Specific torque figures depend on the exact GM engine model and the Perkins 4.154 configuration. The Perkins 4.154 typically offers robust torque for lifting applications. Engine Horsepower: Horsepower ratings for the GM engine and Perkins 4.154 would be found in the 'CAPACITIES and SPECIFICATIONS' section. The Perkins 4.154 typically operates in the 50-60 HP range, suitable for its class. Fuel System Fuel Type And System: LPG Fuel System; includes Rochester Carburetor and associated fuel delivery components. Carburetor Model: Rochester Carburetor (specific model likely detailed within manual) 🔧 Transmission Standard Transmission Type: Features both Single-Speed Power Shift (PS) Transmission (with separate description/operation and repair manuals) and Two-Speed Manual Transmission options. Optional Transmission Variants: The manual covers specific details for both single-speed power shift and two-speed manual transmissions, indicating availability of different drivetrain configurations. Features Transmission Functionality: The 'Oil Clutch' is specifically mentioned, indicating a wet clutch system for the power shift transmission, designed for smooth engagement and durability in demanding applications. Power shift transmission details cover operation and repair for efficient power delivery. Power Shift Description: Single-Speed Power Shift transmission likely features hydraulic actuation for gear changes, providing smooth power delivery without requiring a clutch pedal for shifting. Covered in both operational and repair sections. Manual Transmission Description:...