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Collection of 2 files: IH Case 85 Series Tractor Factory Service Repair Manual & Shop Manual-Improved-PDF

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The International Harvester (IH) / Case IH 85 Series tractors, including models such as the 485, 585, 685, 785, 885, Hydro 85, XL Series Agricultural Tractors, and the 248, 258, 278, Hydro 268 Industrial Tractors, represent a line of robust utility vehicles primarily produced in the late 1970s and early to mid-1980s. These tractors are characterized by their dependable performance, robust construction, and the strong engineering legacy of IH and Case IH. They were designed as reliable workhorses for a wide range of agricultural and light industrial tasks, often featuring shared engine platforms for parts commonality and offering versatile transmission options, including mechanical gearboxes and hydrostatic drivetrains. Their engineering prioritized durability and straightforward operation, making them a valued asset in their market segment. This manual serves as a comprehensive guide for the maintenance, repair, and troubleshooting of the International Harvester (IH) / Case IH 85 Series tractors. It covers essential areas including engine overhaul and diagnostics, transmission and PTO systems, hydraulic circuits, electrical systems, braking, and steering. Detailed procedures for routine maintenance, major overhauls, component replacement, and adjustments are provided, alongside critical technical specifications, torque values, and wiring and hydraulic schematics. The manual is designed to assist owners, mechanics, and technicians in ensuring the optimal performance, reliability, and longevity of these agricultural and industrial machines. 🏷️ Basic Information Identification Make: International Harvester (IH) / Case IH Model: 85 Series Agricultural and Industrial Tractors Product Name: Collection of 2 files: IH Case 85 Series Tractor Factory Service Repair Manual & Shop Manual-Improved-PDF Codes Included Models: 485, 585, 685, 785, 885, Hydro 85, XL Series Agricultural Tractors; 248, 258, 278, Hydro 268 Industrial Tractors 👋 Introduction Market Position Market Segment: Utility tractors, suitable for a wide range of agricultural and light industrial tasks. Positioned as reliable workhorses. Competitive Analysis Key Competitors: Competed with models from John Deere (e.g., 20 Series), Ford (e.g., 10 Series), Massey Ferguson, and New Holland during their production era. Key Features Common Engine Platform: Shared engine options (e.g., Case/IH C-Series diesel) across the series for commonality in parts and service. Transmission Options: Availability of both mechanical gear transmissions and hydrostatic drivetrains for versatile operation. Reliability: Known for robust construction and dependable performance, characteristic of IH/Case IH engineering. 📋 Manual Details Coverage Areas Manual 1 Coverage: Factory Service Repair Manual for 85 Series Agricultural and Industrial Tractors. Manual 2 Coverage: Aftermarket Shop Manual - Improved - for IH Case 85 Series Tractors. Page Count Manual 1 Page Count: Likely extensive, typical for factory service manuals covering multiple models and systems (estimate 800-1200 pages based on comparable manuals). Manual 2 Page Count: Likely substantial, but may be less exhaustive than the factory manual (estimate 400-700 pages based on aftermarket comparative quality). Manual Type Manual 1 Type: Factory Service Repair Manual Manual 2 Type: Aftermarket Shop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, repair, troubleshooting, component identification, specifications (e.g., Case/IH C-Series diesel engines, potentially Perkins or other derivatives). Transmission Systems: Repair and overhaul of gear transmissions and hydrostatic transmissions (Hydro 85, Hydro 268), clutch service, PTO systems. Hydraulic Systems: Hydraulic pump repair, control valve troubleshooting, cylinder service, hydraulic circuit diagrams, fluid specifications and maintenance. Electrical Systems: Wiring diagrams, starter, alternator, battery system, lighting, instrument panel diagnostics, troubleshooting electrical faults. Powertrain: Front axle repair, rear axle and differential service, planetary gears, final drives. Braking System: Service and repair of mechanical and hydraulic braking systems. Steering System: Power steering system repair, component identification, troubleshooting. Operator Station: Seat repair, control linkages, platform maintenance, cab systems (if applicable). Body And Chassis: Frame inspection, fender repair, mounting points, ballast support. Hitch And Implements: Three-point hitch system adjustment and repair, draft control mechanisms, PTO engagement. Procedures Included Major Overhauls: Complete engine rebuild procedures, transmission disassembly and reassembly, hydraulic pump and cylinder overhauls. Routine Maintenance: Oil change intervals, filter replacement procedures, lubrication points, greasing schedule, coolant maintenance. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon issues across all major tractor systems. Adjustment Procedures: Valve lash adjustment, clutch pedal free play, brake pedal free play, hydraulic pressure adjustments, PTO timing. Component Replacement: Step-by-step instructions for replacing major components like fuel injectors, water pump, starter, alternator, hydraulic seals, and PTO clutch packs. Torque Specifications: Essential torque values for critical fasteners across all systems (engine, transmission, axles, hydraulics). Diagnostic Flowcharts: Visual aids and step-by-step flowcharts to pinpoint the root cause of malfunctions. Technical Depth Diagnostic Capability: Advanced diagnostic procedures, fault code interpretation (if applicable to the era), electrical system tracing. Rebuild Completeness: Detailed disassembly, inspection, measurement, repair, and reassembly instructions for major engine and drivetrain components. Wiring Diagrams: Comprehensive electrical schematics for various configurations and options. Hydraulic Schematics: Detailed diagrams illustrating hydraulic flow for various functions. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans, optimized...
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Collection of 2 files: IH Case 85 Series Tractor Factory Service Repair Manual & Shop Manual-Improved-PDFCollection of 2 files: IH Case 85 Series Tractor Factory Service Repair Manual & Shop Manual-Improved-PDFCollection of 2 files: IH Case 85 Series Tractor Factory Service Repair Manual & Shop Manual-Improved-PDFCollection of 2 files: IH Case 85 Series Tractor Factory Service Repair Manual & Shop Manual-Improved-PDF
The International Harvester (IH) / Case IH 85 Series tractors, including models such as the 485, 585, 685, 785, 885, Hydro 85, XL Series Agricultural Tractors, and the 248, 258, 278, Hydro 268 Industrial Tractors, represent a line of robust utility vehicles primarily produced in the late 1970s and early to mid-1980s. These tractors are characterized by their dependable performance, robust construction, and the strong engineering legacy of IH and Case IH. They were designed as reliable workhorses for a wide range of agricultural and light industrial tasks, often featuring shared engine platforms for parts commonality and offering versatile transmission options, including mechanical gearboxes and hydrostatic drivetrains. Their engineering prioritized durability and straightforward operation, making them a valued asset in their market segment. This manual serves as a comprehensive guide for the maintenance, repair, and troubleshooting of the International Harvester (IH) / Case IH 85 Series tractors. It covers essential areas including engine overhaul and diagnostics, transmission and PTO systems, hydraulic circuits, electrical systems, braking, and steering. Detailed procedures for routine maintenance, major overhauls, component replacement, and adjustments are provided, alongside critical technical specifications, torque values, and wiring and hydraulic schematics. The manual is designed to assist owners, mechanics, and technicians in ensuring the optimal performance, reliability, and longevity of these agricultural and industrial machines.
🏷️ Basic Information
Identification
Make:
International Harvester (IH) / Case IH
Model:
85 Series Agricultural and Industrial Tractors
Product Name:
Collection of 2 files: IH Case 85 Series Tractor Factory Service Repair Manual & Shop Manual-Improved-PDF
Codes
Included Models:
485, 585, 685, 785, 885, Hydro 85, XL Series Agricultural Tractors; 248, 258, 278, Hydro 268 Industrial Tractors
👋 Introduction
Market Position
Market Segment:
Utility tractors, suitable for a wide range of agricultural and light industrial tasks. Positioned as reliable workhorses.
Competitive Analysis
Key Competitors:
Competed with models from John Deere (e.g., 20 Series), Ford (e.g., 10 Series), Massey Ferguson, and New Holland during their production era.
Key Features
Common Engine Platform:
Shared engine options (e.g., Case/IH C-Series diesel) across the series for commonality in parts and service.
Transmission Options:
Availability of both mechanical gear transmissions and hydrostatic drivetrains for versatile operation.
Reliability:
Known for robust construction and dependable performance, characteristic of IH/Case IH engineering.
📋 Manual Details
Coverage Areas
Manual 1 Coverage:
Factory Service Repair Manual for 85 Series Agricultural and Industrial Tractors.
Manual 2 Coverage:
Aftermarket Shop Manual - Improved - for IH Case 85 Series Tractors.
Page Count
Manual 1 Page Count:
Likely extensive, typical for factory service manuals covering multiple models and systems (estimate 800-1200 pages based on comparable manuals).
Manual 2 Page Count:
Likely substantial, but may be less exhaustive than the factory manual (estimate 400-700 pages based on aftermarket comparative quality).
Manual Type
Manual 1 Type:
Factory Service Repair Manual
Manual 2 Type:
Aftermarket Shop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, repair, troubleshooting, component identification, specifications (e.g., Case/IH C-Series diesel engines, potentially Perkins or other derivatives).
Transmission Systems:
Repair and overhaul of gear transmissions and hydrostatic transmissions (Hydro 85, Hydro 268), clutch service, PTO systems.
Hydraulic Systems:
Hydraulic pump repair, control valve troubleshooting, cylinder service, hydraulic circuit diagrams, fluid specifications and maintenance.
Electrical Systems:
Wiring diagrams, starter, alternator, battery system, lighting, instrument panel diagnostics, troubleshooting electrical faults.
Powertrain:
Front axle repair, rear axle and differential service, planetary gears, final drives.
Braking System:
Service and repair of mechanical and hydraulic braking systems.
Steering System:
Power steering system repair, component identification, troubleshooting.
Operator Station:
Seat repair, control linkages, platform maintenance, cab systems (if applicable).
Body And Chassis:
Frame inspection, fender repair, mounting points, ballast support.
Hitch And Implements:
Three-point hitch system adjustment and repair, draft control mechanisms, PTO engagement.
Procedures Included
Major Overhauls:
Complete engine rebuild procedures, transmission disassembly and reassembly, hydraulic pump and cylinder overhauls.
Routine Maintenance:
Oil change intervals, filter replacement procedures, lubrication points, greasing schedule, coolant maintenance.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon issues across all major tractor systems.
Adjustment Procedures:
Valve lash adjustment, clutch pedal free play, brake pedal free play, hydraulic pressure adjustments, PTO timing.
Component Replacement:
Step-by-step instructions for replacing major components like fuel injectors, water pump, starter, alternator, hydraulic seals, and PTO clutch packs.
Torque Specifications:
Essential torque values for critical fasteners across all systems (engine, transmission, axles, hydraulics).
Diagnostic Flowcharts:
Visual aids and step-by-step flowcharts to pinpoint the root cause of malfunctions.
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures, fault code interpretation (if applicable to the era), electrical system tracing.
Rebuild Completeness:
Detailed disassembly, inspection, measurement, repair, and reassembly instructions for major engine and drivetrain components.
Wiring Diagrams:
Comprehensive electrical schematics for various configurations and options.
Hydraulic Schematics:
Detailed diagrams illustrating hydraulic flow for various functions.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans, optimized for clarity of text and diagrams. Searchable text where OCR has been applied.
Binding Type
Binding Type:
Not applicable (Digital PDF files).
Paper Type
Paper Type:
Not applicable (Digital PDF files).
Searchability
Searchable Text:
Likely present for most of the content, allowing quick navigation to specific topics.
Completeness
Completeness:
Comprehensive coverage of repair, maintenance, and troubleshooting for the specified models.
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer Model:
Case/IH C-Series Diesel Engines (e.g., C-301, C-310, C-327, C-350 depending on the model variant).
Engine Type:
Naturally aspirated, direct injection, liquid-cooled diesel engines.
Performance
Horsepower Range:
Approx. 40-90 PTO HP (varies significantly by model: e.g., 485 ~40 HP, 885 ~80 HP).
Torque Specifications:
Specific torque figures are model-dependent, but designed for strong pulling power at low RPM.
Fuel System
Fuel Injection System:
Bosch inline injection pumps or similar established manufacturers.
Fuel Filter Part Numbers:
Specific part numbers (e.g., Case/IH AF series filters) would be detailed in the manuals.
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze (typically 50/50 mix with distilled water).
Lubrication System
Engine Oil Type:
API CE or CD rated diesel engine oil, SAE 15W-40 recommended for most operating temperatures.
Engine Oil Capacity:
Typically 8-10 quarts (7.5-9.5 liters), model dependent.
🔧 Transmission
Standard
Gear Transmission:
8-speed or 12-speed partially synchronized transmission (e.g., 8F/4R or 12F/4R).
Optional
Hydrostatic Transmission:
Hydro 85 and Hydro 268 models feature a hydrostatic transmission for infinite speed control.
Features
Pto Options:
Standard 540 RPM PTO, with optional 1000 RPM PTO on some models.
Transmission Fluid
Gear Oil Type:
API GL-4 or GL-5 gear oil, SAE 80W-90 or 85W-140 depending on application and temperature.
Hydrostatic Fluid Type:
Specialized hydraulic fluid (e.g., Case IH Hy-Tran Plus or equivalent).
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically around 80-90 inches (203-228 cm).
Overall Length:
Varies by model, typically around 130-150 inches (330-381 cm) without implements.
Weights
Operating Weight:
Approx. 4,500 - 6,500 lbs (2,041 - 2,948 kg) depending on configuration.
Rear Axle Capacity:
Designed to handle significant draft loads and implement weights.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) typically available as an option or standard on later models, essential for safe operation.
Active Features
Braking System Safety:
Independent braking system for each rear wheel, with possibility of interlocking for road use. Parking brake functionality.
Passive Features
Seatbelt:
Seatbelt for ROPS-equipped tractors is crucial safety equipment.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic. Primarily focused on functional operation. May include a radio/cassette player as an aftermarket addition or option on later models.
Driver Assistance
Driver Assistance Features:
Mechanical PTO engagement, potentially adjustable seat suspension. No electronic driver assistance features.
Connectivity
Connectivity Options:
N/A (Mechanical and hydraulic controls).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250 hours of operation, or annually, whichever comes first.
Fuel Filter Replacement:
Every 250-500 hours or as recommended, depending on fuel quality.
Hydraulic Fluid Change:
Typically every 1000-1500 hours or annually.
Fluid Specifications
Hydraulic Fluid Spec:
Case IH Hy-Tran Plus or equivalent universal tractor transmission fluid (UTTF) meeting specific viscosity and additive requirements.
Gearbox Oil Spec:
SAE 80W-90 or 85W-140 API GL-4 or GL-5 gear oil.
Known Issues
Common Wear Points:
Wear in PTO clutch packs, hydraulic pump wear leading to reduced lift capacity, front axle pivot wear, electrical connection corrosion.
Engine Issues:
Potential for injector pump seal leaks, carbon buildup on injector tips, and wear in valve train components over high hours.
Transmission Issues:
Hydrostatic transmission pump or motor wear, gear grinding in manual transmissions due to synchronization wear.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Carries the strong legacy of International Harvester (IH) and its transition into Case IH, known for robust agricultural machinery.
Model Evolution
Series Introduction:
The 85 Series represented an evolution in IH and then Case IH tractor design, succeeding earlier utility tractor lines.
Production
Production Years:
Primarily produced in the late 1970s and early to mid-1980s.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 85 Series are not readily documented, the tractors were recognized for their utility, reliability, and value in their class.
Ratings
Customer Satisfaction:
Generally well-regarded by owners for their durability and straightforward maintenance, contributing to their longevity in agricultural fleets.
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