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Isuzu D-Teq KBP190 Pick-Up Truck Complete Workshop Service Repair Manual 2011 2012 2013 2014

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🏷️ Basic Information Identification Make: Isuzu Model: D-Teq KBP190 Pick-Up Truck Model Variant: KBP190 Applicable Years: 2011, 2012, 2013, 2014 Codes Chassis Code: KBP190 👋 Introduction Market Position Segment: Light Commercial Vehicle (LCV) / Pick-up Truck Target Audience: Isuzu D-Teq owners, independent repair shops, fleet maintenance facilities. Competitive Analysis Competitors: Toyota Hilux, Ford Ranger, Mitsubishi Triton, Nissan Navara. Key Features Vehicle Reputation: Known for robustness, reliability, and durable diesel powertrains. Manual Value Proposition: Provides essential knowledge for maintaining and repairing the D-Teq KBP190, empowering owners and technicians. 📋 Manual Details Coverage Areas All Systems: Yes Page Count Estimated Page Count: Over 2500 pages (typical for comprehensive workshop manuals) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Full diagnosis, repair, overhaul, and specifications for all D-Teq engine variants. Transmission: Manual and Automatic transmission service, repair, overhaul, clutch, driveline components. Brakes: Hydraulic system, ABS, brake pads, rotors, calipers, parking brake. Suspension: Front and rear suspension, shock absorbers, springs, control arms, steering knuckles, alignment. Steering: Power steering system, steering column, tie rods, steering rack. Electrical: Wiring diagrams, fuses, relays, lighting, starter, alternator, battery, body control module (BCM). Cooling System: Radiator, fan, water pump, thermostat, coolant types and capacities. Fuel System: Fuel injection system, fuel pump, injectors, fuel filter replacement, fuel tank. Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes. Body And Frame: Body panels, doors, windows, interior trim, chassis diagnostics. HVAC: Air conditioning system, heater, ventilation, refrigerant handling. Diagnostics: OBD-II codes, troubleshooting charts, diagnostic procedures for all major systems. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement (if applicable). Repair: Engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement. Troubleshooting: Step-by-step guides for diagnosing and resolving common and complex issues. Installation: Component replacement procedures for virtually all parts. Specifications: Torque values, clearances, fluid capacities, engine parameters, diagnostic data. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality Print Readability: High resolution, suitable for printing specific sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Isuzu D-Teq (Commonly based on Isuzu's 4J series diesel engines) Engine Code Example: 4JJ1-TC (Common for this era D-Max/D-Teq) Displacement: Likely 2.5L or 3.0L (Common D-Teq configurations, specific to KBP190 variant needs confirmation from detailed manual) Fuel Type: Diesel Aspiration: Turbocharged, Intercooled Performance Horsepower Range: Approximately 136 PS to 176 PS (Varies by specific engine and market) Torque Range: Approximately 320 Nm to 400 Nm (Varies by specific engine and market) Fuel System Injection System: Common Rail Direct Injection (CRDI) Emission Standard: Euro 4/5 compliant (typical for these years) 🔧 Transmission Standard Type: 5-Speed Manual Transmission (MT) likely standard on base models. Optional Type: 5-Speed or 6-Speed Automatic Transmission (AT) likely optional on higher trims. Features Drivetrain: Rear-Wheel Drive (RWD) and 4-Wheel Drive (4WD) options available. 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab (Space Cab), Double Cab. Typical Length Mm: 5000 - 5300 mm (Varies by cab and bed configuration) Typical Width Mm: 1700 - 1800 mm Typical Height Mm: 1700 - 1850 mm Weights Gross Vehicle Weight Rating Kg: Typically 2800 - 3000 kg (Varies by configuration) Curb Weight Kg: Approximately 1800 - 2100 kg (Varies by configuration) 🛡️ Safety Features Ratings Ancap Rating: Likely 4 or 5 stars for Double Cab variants in relevant markets (check specific market reports). Active Features ABS: Anti-lock Braking System (ABS) typically standard. Ebd: Electronic Brakeforce Distribution (EBD) typically included with ABS. Brake Assist: Brake Assist (BA) may be available on higher trims. Passive Features Airbags: Driver and passenger airbags standard; side and curtain airbags available on higher trims. Seatbelts: Pre-tensioner seatbelts with load limiters. 💡 Technology Features Infotainment Head Unit: Basic AM/FM/CD or MP3 player with auxiliary input; higher trims may feature Bluetooth and touchscreens. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Usb Aux: Auxiliary input jack standard; USB port may be present on some models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 10,000 km or 6-12 months, depending on usage and oil type (refer to manual for exact spec). Air Filter Replacement: Every 20,000 - 40,000 km or as needed based on operating conditions. Fuel Filter Replacement: Every 20,000 - 40,000 km for diesel fuel filters. Fluid Specifications Engine Oil Type: API CI-4 or CH-4, SAE 5W-30 or 10W-30 (Synthetic or Semi-Synthetic Diesel Engine Oil) - consult manual for precise specification. Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-90 or 80W-90 Gear Oil. Transmission Fluid Automatic: Dexron III/VI or equivalent ATF (Automatic Transmission Fluid) - consult manual for exact...
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Isuzu D-Teq KBP190 Pick-Up Truck Complete Workshop Service Repair Manual 2011 2012 2013 2014
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
D-Teq KBP190 Pick-Up Truck
Model Variant:
KBP190
Applicable Years:
2011, 2012, 2013, 2014
Codes
Chassis Code:
KBP190
👋 Introduction
Market Position
Segment:
Light Commercial Vehicle (LCV) / Pick-up Truck
Target Audience:
Isuzu D-Teq owners, independent repair shops, fleet maintenance facilities.
Competitive Analysis
Competitors:
Toyota Hilux, Ford Ranger, Mitsubishi Triton, Nissan Navara.
Key Features
Vehicle Reputation:
Known for robustness, reliability, and durable diesel powertrains.
Manual Value Proposition:
Provides essential knowledge for maintaining and repairing the D-Teq KBP190, empowering owners and technicians.
📋 Manual Details
Coverage Areas
All Systems:
Yes
Page Count
Estimated Page Count:
Over 2500 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Full diagnosis, repair, overhaul, and specifications for all D-Teq engine variants.
Transmission:
Manual and Automatic transmission service, repair, overhaul, clutch, driveline components.
Brakes:
Hydraulic system, ABS, brake pads, rotors, calipers, parking brake.
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, steering knuckles, alignment.
Steering:
Power steering system, steering column, tie rods, steering rack.
Electrical:
Wiring diagrams, fuses, relays, lighting, starter, alternator, battery, body control module (BCM).
Cooling System:
Radiator, fan, water pump, thermostat, coolant types and capacities.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter replacement, fuel tank.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes.
Body And Frame:
Body panels, doors, windows, interior trim, chassis diagnostics.
HVAC:
Air conditioning system, heater, ventilation, refrigerant handling.
Diagnostics:
OBD-II codes, troubleshooting charts, diagnostic procedures for all major systems.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement (if applicable).
Repair:
Engine rebuilds, transmission overhauls, brake system repairs, suspension component replacement.
Troubleshooting:
Step-by-step guides for diagnosing and resolving common and complex issues.
Installation:
Component replacement procedures for virtually all parts.
Specifications:
Torque values, clearances, fluid capacities, engine parameters, diagnostic data.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Readability:
High resolution, suitable for printing specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Isuzu D-Teq (Commonly based on Isuzu's 4J series diesel engines)
Engine Code Example:
4JJ1-TC (Common for this era D-Max/D-Teq)
Displacement:
Likely 2.5L or 3.0L (Common D-Teq configurations, specific to KBP190 variant needs confirmation from detailed manual)
Fuel Type:
Diesel
Aspiration:
Turbocharged, Intercooled
Performance
Horsepower Range:
Approximately 136 PS to 176 PS (Varies by specific engine and market)
Torque Range:
Approximately 320 Nm to 400 Nm (Varies by specific engine and market)
Fuel System
Injection System:
Common Rail Direct Injection (CRDI)
Emission Standard:
Euro 4/5 compliant (typical for these years)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission (MT) likely standard on base models.
Optional
Type:
5-Speed or 6-Speed Automatic Transmission (AT) likely optional on higher trims.
Features
Drivetrain:
Rear-Wheel Drive (RWD) and 4-Wheel Drive (4WD) options available.
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Space Cab), Double Cab.
Typical Length Mm:
5000 - 5300 mm (Varies by cab and bed configuration)
Typical Width Mm:
1700 - 1800 mm
Typical Height Mm:
1700 - 1850 mm
Weights
Gross Vehicle Weight Rating Kg:
Typically 2800 - 3000 kg (Varies by configuration)
Curb Weight Kg:
Approximately 1800 - 2100 kg (Varies by configuration)
🛡️ Safety Features
Ratings
Ancap Rating:
Likely 4 or 5 stars for Double Cab variants in relevant markets (check specific market reports).
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard.
Ebd:
Electronic Brakeforce Distribution (EBD) typically included with ABS.
Brake Assist:
Brake Assist (BA) may be available on higher trims.
Passive Features
Airbags:
Driver and passenger airbags standard; side and curtain airbags available on higher trims.
Seatbelts:
Pre-tensioner seatbelts with load limiters.
💡 Technology Features
Infotainment
Head Unit:
Basic AM/FM/CD or MP3 player with auxiliary input; higher trims may feature Bluetooth and touchscreens.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Usb Aux:
Auxiliary input jack standard; USB port may be present on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 10,000 km or 6-12 months, depending on usage and oil type (refer to manual for exact spec).
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed based on operating conditions.
Fuel Filter Replacement:
Every 20,000 - 40,000 km for diesel fuel filters.
Fluid Specifications
Engine Oil Type:
API CI-4 or CH-4, SAE 5W-30 or 10W-30 (Synthetic or Semi-Synthetic Diesel Engine Oil) - consult manual for precise specification.
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 Gear Oil.
Transmission Fluid Automatic:
Dexron III/VI or equivalent ATF (Automatic Transmission Fluid) - consult manual for exact specification.
Coolant Type:
Ethylene Glycol based coolant, long-life formulation (e.g., Asian Red or Blue type).
Known Issues
Diesel Particulate Filter:
Potential for DPF clogging in vehicles with frequent short trips or low load operation (if equipped).
Injector Issues:
Can be susceptible to clogging or failure with poor quality fuel.
Turbocharger Wear:
Normal wear and tear over time, requiring proper maintenance and oil changes.
📚 Vehicle History
Brand Heritage
Isuzu Legacy:
Isuzu has a long-standing reputation for producing durable diesel engines and commercial vehicles.
Model Evolution
D Max Lineage:
The D-Teq is closely related to the Isuzu D-Max platform, which has seen continuous evolution.
Production
Manufacturing Locations:
Primarily manufactured in Thailand (GM-Isuzu collaboration plants).
🏆 Awards & Recognition
Recognitions
Market Perception:
Consistently rated highly for reliability and durability in its class.
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