🏷️ Basic Information Identification Make: Isuzu Model: D-Max Codes Platform Code: RG (Second Generation) 👋 Introduction Market Position Segment: Mid-size Pickup Truck Competitive Analysis Competitors: Toyota Hilux, Ford Ranger, Mitsubishi Triton, Nissan Navara, Chevrolet Colorado Key Features Vehicle Type: Body-on-frame pickup truck, known for durability and off-road capability Engine Technology: Isuzu's proprietary D-TEQ (Diesel-TEQ) common rail diesel engine technology Manual Value Proposition: Provides detailed, factory-level repair information for maintaining and servicing the Isuzu D-Max, enabling cost-effective DIY repairs and informed professional servicing. 📋 Manual Details Coverage Areas Service Scope: Full factory service, repair, and workshop procedures Page Count Estimated Pages: Extensive (typically 2000+ pages for full workshop manuals) Manual Type Type: Workshop Repair Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (block, head, pistons, crankshaft), fuel system (injection, pump, injectors), ignition system, cooling system, lubrication system, emission control systems, turbocharger system Transmission Drivetrain: Manual transmission, automatic transmission, transfer case, driveshafts, differentials (front, rear), axles, hubs Suspension Steering: Front suspension (independent, double wishbone), rear suspension (leaf spring solid axle), steering system (rack and pinion, power steering), shock absorbers, springs, bushings Brakes: Front disc brakes, rear drum or disc brakes, ABS (Anti-lock Braking System), brake lines, master cylinder, calipers, brake pads, rotors Electrical Electronics: Battery, charging system (alternator), starting system, lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays, ECUs (Engine Control Unit), body control module (BCM), instrument cluster, sensors Body Chassis: Frame, body panels, doors, hood, tailgate, interior trim, glass, bumpers, chassis components HVAC Comfort: Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, cabin filter Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, brake inspections, tune-ups Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common fault diagnosis Repair: Component removal and installation, engine overhaul, transmission rebuild, brake caliper replacement, suspension component renewal, electrical component repair Calibration Adjustment: Wheel alignment specifications, brake adjustment, engine timing adjustments, sensor calibration procedures Specification Data: Torque specifications for fasteners, fluid capacities, electrical component specifications, dimensions Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete engine and transmission overhauls, including electrical diagnostics and body repair 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, printable pages with clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4JJ1-TC (3.0L DOHC 16-valve Turbo-Diesel Common Rail) Performance Horsepower: Approx. 163 PS (161 hp) @ 3200 rpm (varies by market and tune) Torque: Approx. 360 Nm (266 lb-ft) @ 1800-2800 rpm (varies by market and tune) Fuel System Fuel Type: Diesel Injection Type: Common Rail Direct Injection (CRDI) Engine Design Cylinders: 4 Displacement: 2,999 cc (3.0 Liters) Bore X Stroke: 95.4 mm x 104.9 mm Compression Ratio: 17.5:1 Valvetrain: DOHC (Double Overhead Camshaft), 16 valves Cooling System Coolant Capacity: Approximately 7.2 Liters (varies by model variant) Lubrication System Oil Capacity: Approximately 7.0 Liters (with filter change) Recommended Oil Viscosity: API CI-4 or higher, SAE 5W-30 or 10W-30 (refer to manual for exact specification) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MYY5T) Optional Transmission Type: 5-speed Automatic Transmission (MVT) Features Drivetrain Options: 2WD (Rear-Wheel Drive), 4WD (Four-Wheel Drive) with electronic shift-on-the-fly Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 (refer to manual for exact specification) Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for exact specification) 📐 Dimensions Exterior Overall Length: Approx. 5050 mm (Single Cab Chassis, varies by cab style and tray) Overall Width: Approx. 1800 mm (varies by market and specification) Overall Height: Approx. 1785 mm (varies by cab style and 4WD) Wheelbase: Approx. 3095 mm (varies by cab style) Ground Clearance: Approx. 225 mm (unladen, varies by specification) Weights Curb Weight: Approx. 1700 - 1900 kg (depending on configuration) Gross Vehicle Weight Rating Gvw: Approx. 2900 - 3050 kg (depending on configuration) Towing Capacity: Up to 3,500 kg (braked trailer, varies by market) Payload Capacity: Up to 1,000 kg (varies by configuration) 🛡️ Safety Features Ratings Ancap Rating: Typically 5-star for Double Cab variants in most markets (2011-2014 models) Active Features ABS: Standard (Anti-lock Braking System) Ebs: Electronic Brake-force Distribution (EBD) Brake Assist: Optional or standard on higher trims Passive Features Airbags: Driver and passenger airbags standard, side and curtain airbags available on higher trims Seatbelts: Pre-tensioning seatbelts with load limiters Child Seat Anchors: ISOFIX mounting points 💡 Technology Features Infotainment Head Unit: Various options depending on trim level and market; typically includes AM/FM radio, CD player, MP3 playback, USB/Auxiliary input, Bluetooth connectivity. Display: Optional touch-screen navigation systems available on higher trims. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Bluetooth: Standard on many models for hands-free calling and audio streaming. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km...