🏷️ Basic Information Identification Make: Isuzu Model: KB TF Sub Model: 140 Product Name: ISUZU KB TF 140 Service Repair Workshop Manual Codes Product Identifier: KB_TF_140_SRWM 👋 Introduction Market Position Target Audience: Professional mechanics, DIY enthusiasts, fleet managers Value Proposition: Superior quality and comprehensive coverage compared to lower-priced alternatives Competitive Analysis Differentiation: Emphasizes completeness and accuracy, directly addressing common complaints about inferior manuals Key Features Manual Quality: Best manual available on Tradebit, customer satisfaction guaranteed 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive service, repair, and maintenance procedures Engine Coverage: Detailed diagnosis, overhaul, and repair of all engine components Transmission Coverage: Service and repair for manual and automatic transmissions Electrical Coverage: Wiring diagrams, diagnostics, and repair of all electrical systems Chassis Coverage: Suspension, steering, braking system, and wheel alignment Body And Frame Coverage: Bodywork repair, panel replacement, interior trim, and structural information Cooling System Coverage: Radiator, water pump, thermostat, and cooling fan service Fuel System Coverage: Fuel injection, fuel pump, injectors, and fuel tank service Exhaust System Coverage: Catalytic converter, muffler, and exhaust pipe repair HVAC Coverage: Air conditioning, heating, and ventilation system diagnosis and repair Safety Systems Coverage: Airbag systems, seatbelts, and safety restraint diagnostics Page Count Estimated Page Count: >1000 Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Yes, complete overhaul and repair Transmission: Yes, manual and automatic Brakes: Yes, hydraulic, disc, drum, ABS Steering: Yes, power steering, steering column Suspension: Yes, front and rear components, shock absorbers, springs Electrical: Yes, battery, charging, ignition, lighting, accessories, wiring diagrams Fuel System: Yes, fuel injection, pumps, filters Cooling System: Yes, radiator, coolant, thermostat Exhaust System: Yes, mufflers, pipes, catalytic converter HVAC: Yes, A/C, heating, ventilation Body And Trim: Yes, interior and exterior trim, panels Safety Restraints: Yes, airbags, seatbelts Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements Troubleshooting: Diagnostic flowcharts and common problem resolution Repair: Step-by-step repair instructions for all components Rebuilds: Engine and transmission rebuild procedures Diagnostics: Advanced diagnostic procedures for electrical and mechanical systems Specifications: Torque specifications, tolerances, clearances Wiring Diagrams: Detailed electrical wiring schematics Technical Depth Depth: In-depth, professional level workshop repair Detail Level: From basic fluid checks to complete engine/transmission overhauls 📊 Manual Specifications File Format Digital Format: Likely PDF with searchable text and high-resolution images Print Quality Image Resolution: High-resolution, clear diagrams and illustrations Text Clarity: Crisp, readable text for easy comprehension Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Completeness Completeness: Guaranteed complete, no missing pages ⚙️ Engine Specifications Primary Engine Engine Code: Likely C190 (1.9L SOHC I4) or similar for '140' designation Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Displacement: Approximately 1.9 Liters (1900cc) Bore X Stroke: Typically around 82.0 mm x 89.0 mm (specific to engine variant) Compression Ratio: Typically around 9.0:1 to 10.0:1 (specific to engine variant) Horsepower Est: Approximately 75-90 HP (specific to engine variant and market) Torque Est: Approximately 140-160 Nm (specific to engine variant and market) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Pump Type: In-tank electric fuel pump 🔧 Transmission Standard Type: 5-Speed Manual Transmission (5MT) Optional Type: 4-Speed Automatic Transmission (4AT) likely available Features Clutch Type: Hydraulically operated single dry plate clutch Transmission Fluid Spec: API GL-4, SAE 75W-90 (Manual), ATF Dexron III or equivalent (Automatic) 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab, Double Cab Wheelbase Est: Approx. 2700 mm - 3000 mm (varies by body style and configuration) Overall Length Est: Approx. 4800 mm - 5200 mm (varies by body style) Overall Width Est: Approx. 1700 mm - 1800 mm Overall Height Est: Approx. 1600 mm - 1700 mm Weights Curb Weight Est: Approx. 1400 kg - 1600 kg (varies by configuration) Gross Vehicle Weight Rating Est: Approx. 2500 kg - 2800 kg Towing Capacity Est: Varies significantly by configuration and market, often 1500kg - 2500kg 🛡️ Safety Features Ratings Crash Test Ratings: Generally not rated under modern global standards like Euro NCAP or NHTSA, as models often predate stringent requirements or were market-specific. Active Features ABS: Optional or standard depending on trim level and market E Brake: Mechanical parking brake, usually rear drum or disc Passive Features Airbags: Driver airbag typically standard, passenger airbag optional or absent on base models Seatbelts: 3-point front seatbelts with pre-tensioners, 2-point or 3-point rear seatbelts Crumple Zones: Designed with basic crumple zones for energy absorption 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette or CD player, often 2-4 speakers Driver Assistance Cruise Control: Optional on higher trim levels Connectivity Connectivity Features: Limited, primarily analog systems. No Bluetooth or USB typically found on base models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 km or 6 months, whichever comes first (depending on driving conditions) Air Filter Replacement:...
Typically around 82.0 mm x 89.0 mm (specific to engine variant)
Compression Ratio:
Typically around 9.0:1 to 10.0:1 (specific to engine variant)
Horsepower Est:
Approximately 75-90 HP (specific to engine variant and market)
Torque Est:
Approximately 140-160 Nm (specific to engine variant and market)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Pump Type:
In-tank electric fuel pump
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission (5MT)
Optional
Type:
4-Speed Automatic Transmission (4AT) likely available
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Transmission Fluid Spec:
API GL-4, SAE 75W-90 (Manual), ATF Dexron III or equivalent (Automatic)
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab, Double Cab
Wheelbase Est:
Approx. 2700 mm - 3000 mm (varies by body style and configuration)
Overall Length Est:
Approx. 4800 mm - 5200 mm (varies by body style)
Overall Width Est:
Approx. 1700 mm - 1800 mm
Overall Height Est:
Approx. 1600 mm - 1700 mm
Weights
Curb Weight Est:
Approx. 1400 kg - 1600 kg (varies by configuration)
Gross Vehicle Weight Rating Est:
Approx. 2500 kg - 2800 kg
Towing Capacity Est:
Varies significantly by configuration and market, often 1500kg - 2500kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Generally not rated under modern global standards like Euro NCAP or NHTSA, as models often predate stringent requirements or were market-specific.
Active Features
ABS:
Optional or standard depending on trim level and market
E Brake:
Mechanical parking brake, usually rear drum or disc
Passive Features
Airbags:
Driver airbag typically standard, passenger airbag optional or absent on base models
Seatbelts:
3-point front seatbelts with pre-tensioners, 2-point or 3-point rear seatbelts
Crumple Zones:
Designed with basic crumple zones for energy absorption
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette or CD player, often 2-4 speakers
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
Connectivity Features:
Limited, primarily analog systems. No Bluetooth or USB typically found on base models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 km or 6 months, whichever comes first (depending on driving conditions)
Air Filter Replacement:
Every 15,000-20,000 km or annually
Fuel Filter Replacement:
Every 20,000-30,000 km
Spark Plug Replacement:
Every 30,000-40,000 km (conventional) or 60,000-80,000 km (platinum/iridium)
Timing Belt Replacement:
Every 80,000-100,000 km (if equipped with timing belt, some models may have timing chains)
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity based on climate)
Coolant Spec:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Brake Fluid Spec:
DOT 3 or DOT 4
Power Steering Fluid Spec:
ATF Dexron II or III (check manual for exact specification)
Known Issues
Engine:
Potential for head gasket leaks, oil consumption in high-mileage engines, ignition coil failures
Transmission:
Wear in synchronizers (manual), solenoid issues (automatic), clutch wear
Suspension:
Worn ball joints, tie rod ends, and bushings due to heavy-duty use
Electrical:
Corrosion on grounds, alternator failures, starter motor issues
Rust:
Prone to rust on body panels, chassis, and in wheel wells, especially in coastal or humid environments
📚 Vehicle History
Brand Heritage
Brand Origin:
Isuzu Motors Ltd. is a Japanese commercial vehicle and diesel engine manufacturer, with a history dating back to 1916.
Model Evolution
Kb Series:
The Isuzu KB (also known as Isuzu Faster, Isuzu D-Max in later generations) is a long-running line of pickup trucks and utility vehicles produced by Isuzu. The TF designation often refers to the second generation of the KB series.
Tf Generation Period:
The Isuzu TF generation was produced roughly from the mid-1980s to the early 2000s, with facelifts and updates throughout its run.
Production
Manufacturing Locations:
Primarily Japan, with significant production and assembly plants in various global markets, including Thailand, South Africa, and others.
Key Markets:
Australia, New Zealand, South Africa, Southeast Asia, and other developing markets where robust and affordable utility vehicles were in demand.
🏆 Awards & Recognition
Recognitions
General Recognition:
The Isuzu KB series is widely recognized for its robustness, reliability, and workhorse capabilities, particularly in off-road and commercial applications.
Ratings
Durability Rating:
Consistently rated highly for durability and longevity in its class
Certifications
Emissions Certification:
Meets relevant emissions standards for the production years and markets.