🏷️ Basic Information Identification Make: Holden Model: Rodeo Alternative Model Designations: Isuzu KB, Isuzu TF Generation Codes: TF (second generation Isuzu TF platform) Model Years Covered: 1988-2002 Chassis Code: TF Product Name: HOLDEN RODEO Isuzu KB TF 140 1988-2002 Workshop Manual PDF Download 👋 Introduction Market Position Target Audience: Owners and mechanics seeking detailed, factory-accurate repair and maintenance information for Holden Rodeo / Isuzu KB TF models. Competitive Analysis Value Proposition: Offers a cost-effective alternative to expensive dealership service, providing the necessary information for effective DIY repairs and maintenance. Key Features Illustration Detail: Features detailed illustrations, diagrams, and step-by-step instructions. Usability: Designed for both novice and experienced mechanics, enabling efficient problem-solving and repair. 📋 Manual Details Coverage Areas Primary Focus: Workshop Service and Repair Vehicle Variants Covered: All TF platform variants including single cab, extra cab, dual cab, 2WD and 4WD configurations. Page Count Estimated Pages: 1600+ Manual Type Type: Factory Workshop Manual / Service Repair Manual Language Language: English Format Delivery Format: Digital Download (PDF within ZIP archive) 📖 Manual Coverage Systems Covered Powertrain: Engine (Diesel & Petrol), Transmission (Manual & Automatic), Clutch, Axles, Propeller Shaft, Rear Axle, Differential Lock. Chassis And Suspension: Frame and Bumper, Front Alignment, Steering (Manual & Power), Front Suspension, Rear Suspension, Wheels and Tyres. Electrical And Body: Heating and Air Conditioning, Body Electrical Systems. Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid checks and changes, filter replacements. Repair And Overhaul: Detailed step-by-step repair procedures for all major components, including engine mechanicals, fuel systems, cooling systems, transmissions, differentials, steering and suspension components. Diagnostics: Troubleshooting guides, fault finding for both diesel and petrol engines. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to full rebuilds and complex diagnostics. Suitable for DIY enthusiasts and professional mechanics alike. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format) delivered within a ZIP archive for efficient download. Requires Adobe Acrobat Reader for viewing. File Size Size: 45 MB Print Quality Printability: Printable. Users can print specific pages as needed. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Diesel Engines Covered: 4JA1 2.5L Diesel, 4JB1-T 2.8L Turbo Diesel Petrol Engines Covered: 4ZCI 2.0L Petrol, 4ZE1 2.6L Petrol Performance Note On Performance Figures: Specific horsepower and torque figures vary by engine variant and are detailed within the manual's diagnostic and mechanical sections. Fuel System Diesel Fuel System: Injection pump systems, fuel filters, injectors, glow plug systems. Petrol Fuel System: Carbureted (early models) and fuel injection systems, fuel pumps, injectors, ignition systems. 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Transmission (Models: MUA, MSG) Optional Optional Transmission Type: 4-Speed Automatic Transmission Features Clutch System: Hydraulic clutch actuation, clutch disc, pressure plate, release bearing specifications and service procedures. 4Wd System: Covers operation and maintenance of 4WD transfer cases and associated driveline components (where applicable). 📐 Dimensions Exterior Body Styles: Single Cab, Extra Cab (Space Cab), Dual Cab Utes. Weights Gvwr Gvm: Gross Vehicle Mass (GVM) varies by configuration. Specific ratings are detailed in the chassis section for load capacity. Curb Weight: Varies significantly by configuration (engine, cab type, 2WD/4WD). Specific figures available in manual. 🛡️ Safety Features Ratings Crash Test Information: While formal ANCAP or NHTSA ratings for this specific period may be limited, the manual covers structural integrity and relevant safety system components. Active Features Braking System: Front disc brakes, rear drum brakes. Covers brake fluid, caliper/wheel cylinder service, brake shoe/pad replacement, parking brake system. Passive Features Restraint Systems: Seat belts, covers for bodywork and chassis components related to occupant protection. 💡 Technology Features Infotainment Original Equipment: Basic AM/FM radio, cassette player. Manual covers basic electrical troubleshooting for these systems. Driver Assistance ABS: Anti-lock Braking System (ABS) was an option on later models. Manual covers ABS sensor diagnostics and hydraulic unit troubleshooting. Connectivity Original Features: Limited by era. Manual covers wiring diagrams for lighting, ignition, charging systems, and basic accessory circuits. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 km or 6 months for mineral oils, potentially longer for synthetic oils (refer to manual for specific recommendations based on engine and oil type). Timing Belt Replacement: Refer to manual for specific engine; most 4ZE1/4JB1T engines use timing chains which are typically long-life. Some earlier 4ZC1 engines might have timing belts. Specific intervals are critical. Fluid Specifications Engine Oil: API SG or higher, SAE 10W-30 or 15W-40 recommended (varies by climate and engine). Manual specifies exact API and viscosity grades. Transmission Fluid Manual: API GL-4 gear oil, SAE 75W-90 or 80W-90 recommended. Manual specifies exact specifications and capacity. Transmission Fluid Automatic: Dexron III (or equivalent) automatic transmission fluid (ATF). Manual specifies exact type and capacity. Coolant: Ethylene glycol-based coolant with anti-corrosion additives. Manual specifies mixture ratio (typically 50/50) and type. Brake Fluid: DOT 3 or DOT 4 brake fluid. Manual specifies required...
Frame and Bumper, Front Alignment, Steering (Manual & Power), Front Suspension, Rear Suspension, Wheels and Tyres.
Electrical And Body:
Heating and Air Conditioning, Body Electrical Systems.
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid checks and changes, filter replacements.
Repair And Overhaul:
Detailed step-by-step repair procedures for all major components, including engine mechanicals, fuel systems, cooling systems, transmissions, differentials, steering and suspension components.
Diagnostics:
Troubleshooting guides, fault finding for both diesel and petrol engines.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to full rebuilds and complex diagnostics. Suitable for DIY enthusiasts and professional mechanics alike.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format) delivered within a ZIP archive for efficient download. Requires Adobe Acrobat Reader for viewing.
File Size
Size:
45 MB
Print Quality
Printability:
Printable. Users can print specific pages as needed.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Diesel Engines Covered:
4JA1 2.5L Diesel, 4JB1-T 2.8L Turbo Diesel
Petrol Engines Covered:
4ZCI 2.0L Petrol, 4ZE1 2.6L Petrol
Performance
Note On Performance Figures:
Specific horsepower and torque figures vary by engine variant and are detailed within the manual's diagnostic and mechanical sections.
Hydraulic clutch actuation, clutch disc, pressure plate, release bearing specifications and service procedures.
4Wd System:
Covers operation and maintenance of 4WD transfer cases and associated driveline components (where applicable).
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extra Cab (Space Cab), Dual Cab Utes.
Weights
Gvwr Gvm:
Gross Vehicle Mass (GVM) varies by configuration. Specific ratings are detailed in the chassis section for load capacity.
Curb Weight:
Varies significantly by configuration (engine, cab type, 2WD/4WD). Specific figures available in manual.
🛡️ Safety Features
Ratings
Crash Test Information:
While formal ANCAP or NHTSA ratings for this specific period may be limited, the manual covers structural integrity and relevant safety system components.
Seat belts, covers for bodywork and chassis components related to occupant protection.
💡 Technology Features
Infotainment
Original Equipment:
Basic AM/FM radio, cassette player. Manual covers basic electrical troubleshooting for these systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an option on later models. Manual covers ABS sensor diagnostics and hydraulic unit troubleshooting.
Connectivity
Original Features:
Limited by era. Manual covers wiring diagrams for lighting, ignition, charging systems, and basic accessory circuits.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 km or 6 months for mineral oils, potentially longer for synthetic oils (refer to manual for specific recommendations based on engine and oil type).
Timing Belt Replacement:
Refer to manual for specific engine; most 4ZE1/4JB1T engines use timing chains which are typically long-life. Some earlier 4ZC1 engines might have timing belts. Specific intervals are critical.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 15W-40 recommended (varies by climate and engine). Manual specifies exact API and viscosity grades.
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-90 or 80W-90 recommended. Manual specifies exact specifications and capacity.
Transmission Fluid Automatic:
Dexron III (or equivalent) automatic transmission fluid (ATF). Manual specifies exact type and capacity.
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives. Manual specifies mixture ratio (typically 50/50) and type.
Water pumps, radiators, clutch components, steering idler arms/bushings, rear main crankshaft seals (diesel), injector pump seals (diesel), exhaust system rust.
Diagnostic Tips
Diesel Performance:
Manual provides detailed procedures for diagnosing injection pump timing, injector spray patterns, and turbocharger health for the 2.8L diesel.
📚 Vehicle History
Brand Heritage
Holden Context:
The Holden Rodeo was a significant light commercial vehicle for Holden in Australia, sold as a rebadged version of the Isuzu TF pickup truck.
Model Evolution
Tf Platform:
This manual covers the second generation of the Isuzu TF platform, which was also sold globally under various names including Chevrolet S-10 Blazer/Colorado, and Isuzu Rodeo.
Production
Manufacturing Origin:
Primarily manufactured by Isuzu in Japan and assembled in various global markets, including Australia for Holden.
🏆 Awards & Recognition
Recognitions
Market Reputation:
The Holden Rodeo (Isuzu TF) built a reputation for ruggedness and reliability, particularly in its diesel variants, making it a popular choice for work and off-road use.