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ISUZU NHR NLR NMR NPS NQR 2007-10 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Product Name: ISUZU NHR NLR NMR NPS NQR 2007-10 Workshop Service Repair Manual Applicable Models Covered: NHR85, NLR85, NMR85, NNR85, NPR85, NPR75, NPS75, NQR75, NLR55, NMR55 Model Years Covered: 2007, 2008, 2009, 2010 Codes Engine Codes Covered: 4JJ1, 4JB1, 4JB1-TC, 4HK1-TC Transmission Codes Covered: MYY5T, MYY6S, MZZ6F, MZZ6U 👋 Introduction Market Position Target Audience: Owners, fleet managers, and professional mechanics working on Isuzu NHR, NLR, NMR, NPS, and NQR series trucks. Competitive Analysis Value Proposition: Provides extensive, professional-grade repair and maintenance information at a fraction of the cost of dealership services. Key Features Content Breadth: Covers a wide range of vehicle systems, from basic maintenance to complex diagnostics and repairs. Instruction Style: Intuitive, step-by-step instructions with visual aids for clarity. Compatibility: Compatible with all Windows and Mac operating systems, requiring Adobe Acrobat Reader. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Page Count Page Count: Over 3800 Pages File Specifications File Size: 368 MB 📖 Manual Coverage Systems Covered Engine Mechanical: Comprehensive coverage including disassembly, inspection, repair, and assembly of all engine components. Engine Cooling System: Detailed procedures for radiator, water pump, thermostat, hoses, and coolant specifications. Engine Fuel System: In-depth coverage of fuel pump, fuel filter, fuel lines, and fuel tank maintenance and repair. Common Rail System: Detailed troubleshooting and repair procedures for the high-pressure common rail injection system. Engine Electrical: Wiring diagrams, component testing, and troubleshooting for all engine electrical systems. Starting System: Diagnosis and repair of starter motor and related circuits. Charging System: Testing and repair procedures for the alternator and voltage regulator. Emission Control System: Detailed coverage of emission control components including EGR valve, DPD system, and related sensors. Turbocharger System: Inspection, maintenance, and repair of the turbocharger and intercooler systems. Engine Control Module ECM: ECM diagnostics, programming procedures, and DTC list for the engine management system. Hydraulic Brake System: Comprehensive brake system repair, including hydraulic components, bleeding procedures, and fluid specifications. Anti Lock Brake ABS: Detailed diagnostics and repair for the ABS system, including wheel speed sensors and ABS control unit. Transmission Clutch: Service procedures for clutch assembly, hydraulic clutch system, and clutch actuator. Manual Transmission: Detailed repair and maintenance for all covered manual transmission models. Steering System: Repair and adjustment procedures for the power steering system and steering column. Suspension System: Front and rear suspension component repair, wheel alignment specifications, and shock absorber replacement. Heating Ventilation Air Conditioning: Coverage of HVAC system components, maintenance, and repair for both manual and automatic systems. Body Cab Accessories: Repair and maintenance for body panels, doors, interior trim, and accessories. Lighting System: Troubleshooting and repair of exterior and interior lighting circuits. Wiper Washer System: Repair and maintenance of windshield wipers and washers. Instrumentation Driver Information: Diagnosis and repair of instrument cluster, gauges, and driver information systems. Power Window System: Troubleshooting and repair of power window mechanisms and controls. Security Lock System: Diagnosis and repair of door locks, keyless entry, and immobilizer systems. Wiring Diagrams: Extensive and detailed wiring diagrams for all vehicle systems, crucial for electrical troubleshooting. Procedures Included Maintenance Schedule: Detailed maintenance schedules outlining service intervals for various components and fluids. Troubleshooting: Systematic troubleshooting guides for diagnosing and resolving common and complex issues. Special Tools Equipment: Identification and usage instructions for specialized tools required for specific repair procedures. Tightening Torque: Precise torque specifications for critical fasteners across all vehicle systems to ensure proper assembly and prevent damage. Diagnostic Trouble Code DTC List: A comprehensive list of diagnostic trouble codes with explanations and potential causes for easy fault identification. Service Programming System Sps: Guidance on using the Service Programming System for ECM updates and calibrations. Technical Depth Coverage Level: Comprehensive, suitable for both DIY mechanics and professional technicians. Detail Level: Detailed step-by-step instructions with illustrations, diagrams, and photos. Rebuild Procedures: Includes complete disassembly and reassembly procedures for major components. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF for quick information retrieval. Print Quality Printability: All pages are printable for convenient use in a workshop environment. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 3 0L: 3.0L 4-Cylinder In-Line, 4-Cycle, Water-Cooled, Turbocharged, DOHC, Isuzu 4JJ1 Diesel Secondary Engine Engine 2 8L: 2.8L 4-Cylinder In-Line, 4-Cycle, Water-Cooled, Turbocharged, OHV, Isuzu 4JB1/4JB1-TC Diesel Tertiary Engine Engine 5 2L: 5.2L 4-Cylinder In-Line, 4-Cycle, Water-Cooled, Turbocharged, OHC, Isuzu 4HK1-TC (EURO2/EURO3/EURO4) Diesel Performance Horsepower Torque: Specific horsepower and torque figures for each engine variant are detailed within the manual. Fuel System Injection Type: Common Rail Direct Injection (CRDI) for applicable engines, with detailed system coverage. 🔧 Transmission Standard Transmission 5 Speed: 5-Speed Manual Transmission MYY5T Optional Transmission 6 Speed 1: 6-Speed Manual Transmission MYY6S Transmission 6 Speed 2: 6-Speed Manual Transmission MZZ6F Transmission...
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ISUZU NHR NLR NMR NPS NQR 2007-10 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Isuzu
Product Name:
ISUZU NHR NLR NMR NPS NQR 2007-10 Workshop Service Repair Manual
Applicable Models Covered:
NHR85, NLR85, NMR85, NNR85, NPR85, NPR75, NPS75, NQR75, NLR55, NMR55
Model Years Covered:
2007, 2008, 2009, 2010
Codes
Engine Codes Covered:
4JJ1, 4JB1, 4JB1-TC, 4HK1-TC
Transmission Codes Covered:
MYY5T, MYY6S, MZZ6F, MZZ6U
👋 Introduction
Market Position
Target Audience:
Owners, fleet managers, and professional mechanics working on Isuzu NHR, NLR, NMR, NPS, and NQR series trucks.
Competitive Analysis
Value Proposition:
Provides extensive, professional-grade repair and maintenance information at a fraction of the cost of dealership services.
Key Features
Content Breadth:
Covers a wide range of vehicle systems, from basic maintenance to complex diagnostics and repairs.
Instruction Style:
Intuitive, step-by-step instructions with visual aids for clarity.
Compatibility:
Compatible with all Windows and Mac operating systems, requiring Adobe Acrobat Reader.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Page Count
Page Count:
Over 3800 Pages
File Specifications
File Size:
368 MB
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Comprehensive coverage including disassembly, inspection, repair, and assembly of all engine components.
Engine Cooling System:
Detailed procedures for radiator, water pump, thermostat, hoses, and coolant specifications.
Engine Fuel System:
In-depth coverage of fuel pump, fuel filter, fuel lines, and fuel tank maintenance and repair.
Common Rail System:
Detailed troubleshooting and repair procedures for the high-pressure common rail injection system.
Engine Electrical:
Wiring diagrams, component testing, and troubleshooting for all engine electrical systems.
Starting System:
Diagnosis and repair of starter motor and related circuits.
Charging System:
Testing and repair procedures for the alternator and voltage regulator.
Emission Control System:
Detailed coverage of emission control components including EGR valve, DPD system, and related sensors.
Turbocharger System:
Inspection, maintenance, and repair of the turbocharger and intercooler systems.
Engine Control Module ECM:
ECM diagnostics, programming procedures, and DTC list for the engine management system.
Hydraulic Brake System:
Comprehensive brake system repair, including hydraulic components, bleeding procedures, and fluid specifications.
Anti Lock Brake ABS:
Detailed diagnostics and repair for the ABS system, including wheel speed sensors and ABS control unit.
Transmission Clutch:
Service procedures for clutch assembly, hydraulic clutch system, and clutch actuator.
Manual Transmission:
Detailed repair and maintenance for all covered manual transmission models.
Steering System:
Repair and adjustment procedures for the power steering system and steering column.
Suspension System:
Front and rear suspension component repair, wheel alignment specifications, and shock absorber replacement.
Heating Ventilation Air Conditioning:
Coverage of HVAC system components, maintenance, and repair for both manual and automatic systems.
Body Cab Accessories:
Repair and maintenance for body panels, doors, interior trim, and accessories.
Lighting System:
Troubleshooting and repair of exterior and interior lighting circuits.
Wiper Washer System:
Repair and maintenance of windshield wipers and washers.
Instrumentation Driver Information:
Diagnosis and repair of instrument cluster, gauges, and driver information systems.
Power Window System:
Troubleshooting and repair of power window mechanisms and controls.
Security Lock System:
Diagnosis and repair of door locks, keyless entry, and immobilizer systems.
Wiring Diagrams:
Extensive and detailed wiring diagrams for all vehicle systems, crucial for electrical troubleshooting.
Procedures Included
Maintenance Schedule:
Detailed maintenance schedules outlining service intervals for various components and fluids.
Troubleshooting:
Systematic troubleshooting guides for diagnosing and resolving common and complex issues.
Special Tools Equipment:
Identification and usage instructions for specialized tools required for specific repair procedures.
Tightening Torque:
Precise torque specifications for critical fasteners across all vehicle systems to ensure proper assembly and prevent damage.
Diagnostic Trouble Code DTC List:
A comprehensive list of diagnostic trouble codes with explanations and potential causes for easy fault identification.
Service Programming System Sps:
Guidance on using the Service Programming System for ECM updates and calibrations.
Technical Depth
Coverage Level:
Comprehensive, suitable for both DIY mechanics and professional technicians.
Detail Level:
Detailed step-by-step instructions with illustrations, diagrams, and photos.
Rebuild Procedures:
Includes complete disassembly and reassembly procedures for major components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within the PDF for quick information retrieval.
Print Quality
Printability:
All pages are printable for convenient use in a workshop environment.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 3 0L:
3.0L 4-Cylinder In-Line, 4-Cycle, Water-Cooled, Turbocharged, DOHC, Isuzu 4JJ1 Diesel
Secondary Engine
Engine 2 8L:
2.8L 4-Cylinder In-Line, 4-Cycle, Water-Cooled, Turbocharged, OHV, Isuzu 4JB1/4JB1-TC Diesel
Tertiary Engine
Engine 5 2L:
5.2L 4-Cylinder In-Line, 4-Cycle, Water-Cooled, Turbocharged, OHC, Isuzu 4HK1-TC (EURO2/EURO3/EURO4) Diesel
Performance
Horsepower Torque:
Specific horsepower and torque figures for each engine variant are detailed within the manual.
Fuel System
Injection Type:
Common Rail Direct Injection (CRDI) for applicable engines, with detailed system coverage.
🔧 Transmission
Standard
Transmission 5 Speed:
5-Speed Manual Transmission MYY5T
Optional
Transmission 6 Speed 1:
6-Speed Manual Transmission MYY6S
Transmission 6 Speed 2:
6-Speed Manual Transmission MZZ6F
Transmission 6 Speed 3:
6-Speed Manual Transmission MZZ6U
Features
Transmission Overhaul:
Detailed procedures for transmission disassembly, inspection, repair, and reassembly for all listed models.
📐 Dimensions
Exterior
Chassis Types:
Covers various chassis configurations within the NHR, NLR, NMR, NPS, NQR series trucks.
Weights
Gvw Gcw:
While not explicitly listed, the manual contains information relevant to vehicle weights and capacities for proper servicing.
🛡️ Safety Features
Ratings
Safety Systems:
Covers ABS, ASR, SRS (Supplemental Restraint System) with detailed diagnostics and repair procedures.
Active Features
ABS Asr Features:
Detailed information on Anti-lock Braking System (ABS) and Anti-Slip Regulator (ASR) operation and troubleshooting.
Passive Features
Srs Features:
Coverage of the Supplemental Restraint System (SRS) including control modules and component checks.
💡 Technology Features
Infotainment
Entertainment System:
Covers the vehicle's entertainment system, likely including radio, CD player, and speaker diagnostics.
Driver Assistance
Driver Information:
Details on the instrumentation and driver information displays, including warning lights and gauges.
Connectivity
Electrical Systems:
Extensive coverage of all electrical systems, including wiring diagrams, which are crucial for understanding vehicle electronics and potential connectivity issues.
🔧 Maintenance
Service Intervals
Maintenance Schedule Details:
Provides a detailed maintenance schedule with recommended intervals for oil changes, filter replacements, inspections, and fluid checks.
Fluid Specifications
Engine Oil:
Specific engine oil viscosity grades and API service classifications for each engine are detailed.
Coolant:
Recommended coolant types and mixture ratios for the engine cooling system.
Transmission Fluid:
Specifications for manual transmission fluids, including type and capacity.
Brake Fluid:
Required brake fluid specifications (e.g., DOT 3, DOT 4).
Known Issues
Common Faults:
While not explicitly listed as 'known issues', the comprehensive troubleshooting section implicitly addresses common problems encountered with these models and engines.
📚 Vehicle History
Brand Heritage
Isuzu Legacy:
Isuzu has a long-standing reputation for producing durable and reliable commercial vehicles and diesel engines.
Model Evolution
N Series Evolution:
The N-Series represents Isuzu's line of light-duty commercial trucks, continuously evolved for various applications.
Production
Production Period:
Manual covers models produced between 2007 and 2010.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Isuzu trucks are generally recognized for their reliability and durability in commercial applications.
Ratings
Manual Quality:
Highly rated for its comprehensiveness and detailed technical information.
Certifications
Technical Accuracy:
Developed to industry standards for workshop manuals, ensuring technical accuracy for repair procedures.
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