Isuzu Rodeo/MU Wizard/Amigo Second Generation 1998-2004 Car Workshop Manual/Repair Manual/Service Manual download
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🏷️ Basic Information Identification Make: Isuzu Model: Rodeo / MU Wizard / Amigo Generation: Second Generation Product Type: Car Workshop Manual / Repair Manual / Service Manual Download Codes Chassis Code: UBS25, UBS26, UBS27, UBS69, UBS73, UCS69, UCS17, UCS55, UCS16, UCS66, UES17, UES73, UCS17GW, UCS69GW, UCS55GW, UCS66GW, UES17GW, UES73GW (Vehicle specific identification may vary by region and sub-model) 👋 Introduction Market Position Positioning: The Isuzu Rodeo, MU Wizard, and Amigo (depending on market nomenclature) were popular mid-size SUVs known for their robust build, off-road capability, and reliable powertrains. This second generation offered improvements in comfort, styling, and technology. Competitive Analysis Competitors: Competed against vehicles like the Toyota 4Runner, Jeep Cherokee (XJ), Ford Explorer, and Nissan Pathfinder in its segment. Key Features Features: Available with both 4x2 and 4x4 drivetrains, body-on-frame construction for durability, optional limited-slip differentials, and comfortable interiors for its class. 📋 Manual Details Coverage Applicable Years: 1998, 1999, 2000, 2001, 2002, 2003, 2004 Covered Regions: Global (based on engine and model variants) Page Count Total Pages: 2613 Manual Type Type: Factory Repair Manual / Service Manual Language Language: English Format Format: PDF Compatibility Operating Systems: Windows/Mac Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Cooling, Engine Fuel, Engine Electrical, Ignition System, Starting and Charging System, Driveability and Emissions, Engine Exhaust, Engine Lubrication, Engine Speed Control System, Induction, Automatic Transmission, Transmission Control System, Manual Transmission, Clutch Chassis: Power-Assisted System (Steering), Front Suspension, Rear Suspension, Wheel and Tire System, Differential (Front & Rear), Driveline Control System, Drive Shaft System, Transfer Case, Brake Control System, Anti-Lock Brake System (ABS), Power-Assisted Brake System, Parking Brake System (4x2 & 4x4) Body & Electrical: HVAC System, Lighting System, Wiper/Washer System, Entertainment System, Wiring System, Meter and Gauge System, Body Structure, Seats, Security and Locks, Sun Roof/Convertible Top, Exterior/Interior Trim Safety Systems: Seat Belt System, Supplemental Restraint System (Air Bag System), Restraint Control System Control Systems: Cruise Control System Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid checks and changes, filter replacements, general upkeep Troubleshooting: Diagnostic procedures for various systems, identification of common faults, symptom-based troubleshooting guides Repair: Detailed step-by-step repair instructions for all major vehicle components and systems, including disassembly, overhaul, and reassembly Technical Data: Specifications, torque values, clearances, wiring diagrams, diagnostic trouble codes (DTCs), electrical schematics Technical Depth Depth: Comprehensive coverage from basic maintenance and fluid changes to advanced engine and transmission rebuilds, electrical diagnostics, and bodywork repairs. 📊 Manual Specifications File Format PDF Features: Searchable text, bookmarked chapters, printable pages. Quality optimized for clarity and usability. Print Quality Quality Description: High-resolution digital content, ensuring clarity of diagrams, illustrations, and text for ease of reading and reference. Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: Digital (N/A for downloaded PDF) ⚙️ Engine Specifications Primary Engine 2.2L L4 DOHc: Engine Code: X22SE (North American market). Known for its reliability and adequate power for daily driving and light off-roading. 3.2L V6 DOHc: Engine Code: 6VD1 (Global market). This Isuzu-designed V6 offered more power and smoother operation, making it a popular choice for towing and performance-oriented users. Performance 2.2L L4 (Approximate): Horsepower: 125-130 hp, Torque: 135-140 lb-ft (Specifications vary slightly by model year and tuning) 3.2L V6 (Approximate): Horsepower: 175-190 hp, Torque: 184-200 lb-ft (Specifications vary slightly by model year and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) for both engine variants. Engine Mechanical Block Material: Cast Iron (2.2L L4), Aluminum Alloy (3.2L V6) Head Material: Aluminum Alloy (Both variants) Bore X Stroke: 2.2L L4: Approx. 87.5 mm x 94.0 mm; 3.2L V6: Approx. 89.0 mm x 84.0 mm (Consult manual for precise figures) Valvetrain: DOHC (Dual Overhead Camshafts), 4 valves per cylinder 🔧 Transmission Standard Automatic: Often equipped with a 4-speed automatic transmission (e.g., Isuzu's own design or a sourced unit like the GM 4L30-E). Optional Manual: A 5-speed manual transmission was also commonly available, particularly on the 4x4 models, offering a more engaging driving experience. Features Transfer Case: Electronically controlled or manually operated 2-speed transfer case with 2WD, 4WD High, and 4WD Low ranges on 4x4 models. Fluid Specifications Automatic Transmission Fluid: Dexron-III (or equivalent) is commonly specified. Consult manual for exact specification and capacity. Manual Transmission Fluid: GL-4 or GL-5 gear oil, typically with a viscosity of 75W-90 or 80W-90. Consult manual for exact specification and capacity. Transfer Case Fluid: Dexron-III (or equivalent) or specific transfer case fluid depending on model. Consult manual for exact specification and capacity. 📐 Dimensions Exterior Wheelbase: Approximately 106.4 inches (2700 mm). Varies slightly with specific configurations. Length: Approximately 177.1 - 178.5 inches (4498 - 4534 mm). Varies slightly with specific configurations. Width: Approximately 66.7 - 67.9 inches (1694 - 1725 mm). Varies slightly with specific configurations. Height: Approximately 64.8 - 67.3 inches (1646 - 1709 mm). Varies slightly with specific configurations. Weights Curb Weight: Ranges...
Car Workshop Manual / Repair Manual / Service Manual Download
Codes
Chassis Code:
UBS25, UBS26, UBS27, UBS69, UBS73, UCS69, UCS17, UCS55, UCS16, UCS66, UES17, UES73, UCS17GW, UCS69GW, UCS55GW, UCS66GW, UES17GW, UES73GW (Vehicle specific identification may vary by region and sub-model)
👋 Introduction
Market Position
Positioning:
The Isuzu Rodeo, MU Wizard, and Amigo (depending on market nomenclature) were popular mid-size SUVs known for their robust build, off-road capability, and reliable powertrains. This second generation offered improvements in comfort, styling, and technology.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota 4Runner, Jeep Cherokee (XJ), Ford Explorer, and Nissan Pathfinder in its segment.
Key Features
Features:
Available with both 4x2 and 4x4 drivetrains, body-on-frame construction for durability, optional limited-slip differentials, and comfortable interiors for its class.
📋 Manual Details
Coverage
Applicable Years:
1998, 1999, 2000, 2001, 2002, 2003, 2004
Covered Regions:
Global (based on engine and model variants)
Page Count
Total Pages:
2613
Manual Type
Type:
Factory Repair Manual / Service Manual
Language
Language:
English
Format
Format:
PDF
Compatibility
Operating Systems:
Windows/Mac
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Cooling, Engine Fuel, Engine Electrical, Ignition System, Starting and Charging System, Driveability and Emissions, Engine Exhaust, Engine Lubrication, Engine Speed Control System, Induction, Automatic Transmission, Transmission Control System, Manual Transmission, Clutch
Chassis:
Power-Assisted System (Steering), Front Suspension, Rear Suspension, Wheel and Tire System, Differential (Front & Rear), Driveline Control System, Drive Shaft System, Transfer Case, Brake Control System, Anti-Lock Brake System (ABS), Power-Assisted Brake System, Parking Brake System (4x2 & 4x4)
Body & Electrical:
HVAC System, Lighting System, Wiper/Washer System, Entertainment System, Wiring System, Meter and Gauge System, Body Structure, Seats, Security and Locks, Sun Roof/Convertible Top, Exterior/Interior Trim
Safety Systems:
Seat Belt System, Supplemental Restraint System (Air Bag System), Restraint Control System
Control Systems:
Cruise Control System
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid checks and changes, filter replacements, general upkeep
Troubleshooting:
Diagnostic procedures for various systems, identification of common faults, symptom-based troubleshooting guides
Repair:
Detailed step-by-step repair instructions for all major vehicle components and systems, including disassembly, overhaul, and reassembly
Comprehensive coverage from basic maintenance and fluid changes to advanced engine and transmission rebuilds, electrical diagnostics, and bodywork repairs.
📊 Manual Specifications
File Format
PDF Features:
Searchable text, bookmarked chapters, printable pages. Quality optimized for clarity and usability.
Print Quality
Quality Description:
High-resolution digital content, ensuring clarity of diagrams, illustrations, and text for ease of reading and reference.
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
Digital (N/A for downloaded PDF)
⚙️ Engine Specifications
Primary Engine
2.2L L4 DOHc:
Engine Code: X22SE (North American market). Known for its reliability and adequate power for daily driving and light off-roading.
3.2L V6 DOHc:
Engine Code: 6VD1 (Global market). This Isuzu-designed V6 offered more power and smoother operation, making it a popular choice for towing and performance-oriented users.
Performance
2.2L L4 (Approximate):
Horsepower: 125-130 hp, Torque: 135-140 lb-ft (Specifications vary slightly by model year and tuning)
3.2L V6 (Approximate):
Horsepower: 175-190 hp, Torque: 184-200 lb-ft (Specifications vary slightly by model year and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for both engine variants.
Engine Mechanical
Block Material:
Cast Iron (2.2L L4), Aluminum Alloy (3.2L V6)
Head Material:
Aluminum Alloy (Both variants)
Bore X Stroke:
2.2L L4: Approx. 87.5 mm x 94.0 mm; 3.2L V6: Approx. 89.0 mm x 84.0 mm (Consult manual for precise figures)
Valvetrain:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
🔧 Transmission
Standard
Automatic:
Often equipped with a 4-speed automatic transmission (e.g., Isuzu's own design or a sourced unit like the GM 4L30-E).
Optional
Manual:
A 5-speed manual transmission was also commonly available, particularly on the 4x4 models, offering a more engaging driving experience.
Features
Transfer Case:
Electronically controlled or manually operated 2-speed transfer case with 2WD, 4WD High, and 4WD Low ranges on 4x4 models.
Fluid Specifications
Automatic Transmission Fluid:
Dexron-III (or equivalent) is commonly specified. Consult manual for exact specification and capacity.
Manual Transmission Fluid:
GL-4 or GL-5 gear oil, typically with a viscosity of 75W-90 or 80W-90. Consult manual for exact specification and capacity.
Transfer Case Fluid:
Dexron-III (or equivalent) or specific transfer case fluid depending on model. Consult manual for exact specification and capacity.
📐 Dimensions
Exterior
Wheelbase:
Approximately 106.4 inches (2700 mm). Varies slightly with specific configurations.
Length:
Approximately 177.1 - 178.5 inches (4498 - 4534 mm). Varies slightly with specific configurations.
Width:
Approximately 66.7 - 67.9 inches (1694 - 1725 mm). Varies slightly with specific configurations.
Height:
Approximately 64.8 - 67.3 inches (1646 - 1709 mm). Varies slightly with specific configurations.
Weights
Curb Weight:
Ranges typically from approximately 3,800 lbs to 4,400 lbs (1724 kg to 2000 kg), depending on engine, drivetrain, and options.
Gross Vehicle Weight Rating:
Typically around 5,500 - 5,800 lbs (2495 - 2630 kg). Consult manual for exact GVWR.
Cargo
Cargo Volume Behind Rear Seat:
Approximately 36.5 cubic feet (1033 liters). Varies with seat configuration.
Cargo Volume With Rear Seat Folded:
Approximately 70.1 cubic feet (1985 liters). Varies with seat configuration.
🛡️ Safety Features
Ratings
NHTSA Front Driver Side Impact:
Good (for some models and years). Check specific model year ratings for accuracy.
NHTSA Front Passenger Side Impact:
Good (for some models and years). Check specific model year ratings for accuracy.
Active Features
ABS:
Anti-lock Braking System available as an option or standard on higher trims/later models.
Traction Control:
Some models may have offered basic traction control systems, especially with V6 engines and 4WD.
Passive Features
Airbags:
Driver and passenger front airbags standard on most models from 1998 onwards.
Seatbelts:
Three-point height-adjustable front seatbelts, three-point rear seatbelts for all seating positions.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player or cassette tape, often with 4-6 speakers. Aftermarket upgrades are common.
Driver Assistance
Cruise Control:
Cruise control was available as an option or standard on many trims, managed by a dedicated control module.
Connectivity
Interior Features:
Power windows, power locks, tilt steering wheel, and available power sunroof were common convenience features.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 to 7,500 miles (5,000 to 12,000 km), depending on oil type (conventional vs. synthetic) and driving conditions. Consult manual for specific recommendations.
Engine Coolant Flush:
Typically every 30,000 to 60,000 miles (50,000 to 100,000 km) or every 2-4 years. Use recommended coolant type.
Transmission Fluid Change:
Automatic transmissions: Every 30,000 to 60,000 miles (50,000 to 100,000 km). Manual transmissions: Every 50,000 to 100,000 miles (80,000 to 160,000 km). Consult manual for exact intervals and fluid types.
Timing Belt Replacement:
The 3.2L V6 (6VD1) utilizes a timing chain, which is generally designed for the life of the engine but requires inspection. The 2.2L L4 (X22SE) uses a timing belt, typically recommended for replacement every 60,000 to 90,000 miles (96,000 to 145,000 km).
Fluid Specifications
Engine Oil Viscosity:
Typically 5W-30 or 10W-30 for most ambient temperatures. Check the manual for specific recommendations for your engine and climate.
Coolant Type:
Isuzu recommends a specific type of silicate-free or hybrid organic acid technology (HOAT) coolant. Consult manual for exact specification and mixing ratio.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Always use fresh, sealed fluid.
Known Issues
Engine Cooling System:
Potential for radiator leaks and thermostat housing failures, leading to overheating. Regular coolant level checks are crucial.
Power Steering:
Leaking power steering hoses or pump failures can occur. Monitor fluid levels and look for signs of leaks.
Interior Electronics:
Occasional issues with power windows, door locks, and dashboard warning lights can arise with age. Wiring harness integrity is important.
Suspension Components:
Wear on ball joints, tie rod ends, and bushings is common with mileage, affecting steering and ride quality. Regular inspection is recommended.
📚 Vehicle History
Brand Heritage
Brand Specialty:
Isuzu is historically known for its robust trucks, SUVs, and diesel engines, often building vehicles with a reputation for durability and off-road prowess.
Model Evolution
Generation Overview:
The second generation (1998-2004) represented a significant redesign, moving to a more modern platform, improving aerodynamics, and offering more refined interiors compared to its predecessor. It was also marketed under different names globally (MU Wizard, Amigo) and shared some components with GM platforms.
Production
Manufacturing Location:
Primarily manufactured in Japan by Isuzu, with some assembly potentially occurring in other global locations via CKD kits or joint ventures with GM.
🏆 Awards & Recognition
Recognitions
Off Road Capability:
The Rodeo and its siblings were often praised for their off-road capability, particularly the 4x4 models with the low-range transfer case.
Durability:
Isuzu vehicles from this era generally enjoyed a reputation for mechanical durability and longevity, especially the powertrains.