2003-2008 Isuzu TF Holden Rodeo RA Workshop Manual
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🏷️ Basic Information Identification Make: Isuzu / Holden Model: TF Series / Rodeo RA Generation: Second Generation Rodeo (RA) Production Years Covered: 2003-2008 Chassis Code: TF Series (Isuzu), RA Series (Holden) 👋 Introduction Market Position Positioning: A critical resource for owners and mechanics of the Isuzu TF/Holden Rodeo RA, known for its robustness and versatility as a light commercial vehicle and lifestyle utility. Competitive Analysis Competitors: Competed against vehicles like the Toyota Hilux, Mitsubishi Triton, Ford Ranger, and Nissan Navara during its production run. Key Features Vehicle Features: Off-road capability (4x4 models), durable construction, spacious cabins (Dual Cab), variety of powertrains, popular in commercial and recreational sectors. Key Features Manual Value Proposition: Provides authorized procedures, specifications, and diagnostic information directly from the manufacturer, ensuring accuracy and effectiveness for maintenance and repairs. 📋 Manual Details Coverage Areas Regions Covered: Global (LHD and RHD configurations documented) Body Styles: Single Cab, Dual Cab, Space Cab (Crew Cab, Extra Cab) Drivetrain Configurations: 4x2 (RWD), 4x4 (4WD) Page Count Estimated Page Count: Extensive (exact count not specified, but typical for full factory manual) Manual Type Type: Factory Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (Diesel, Turbo Diesel, Petrol V6, Petrol 4-cyl), Manual Transmissions (MSG, MUA), Automatic Transmissions (AW30-40LE, JR405E), Clutch, Transfer Case Chassis And Suspension: Frame, Cab Structure, Steering System, Suspension (Front and Rear), Wheels, Tires, Axles (Front and Rear) Brakes: Hydraulic Brake System (including ABS if equipped), Parking Brake Electrical And Body: Body Electrical Systems, Chassis Electrical Systems, Lighting, Instrumentation, Wiring Diagrams, Body Panels, Doors, Seats, Interior Trim Comfort And Safety: Heating and Air Conditioning (HVAC), Restraint Systems (Airbags, Seatbelts), Security Systems Procedures Included Maintenance And Servicing: Scheduled maintenance procedures, fluid changes, filter replacements, lubrication Diagnostics And Troubleshooting: Fault finding, diagnostic codes (OBD-II for petrol, specific for diesel), symptom-based troubleshooting Repair And Rebuild: Component removal and installation, engine overhaul, transmission rebuild, suspension repair, brake system overhaul Technical Specifications: Torque specifications, clearances, alignment data, electrical schematics, component tolerances Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable, allowing quick access to information Printability: Printable pages for convenient workshop use Print Quality Quality: High resolution, clear diagrams and text Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Diesel Engine Code: 4JA1 / 4JH1-TC (3.0L Diesel / Turbo Diesel) Configuration: Inline 4-cylinder, Direct Injection, Turbocharged Intercooled (4JH1-TC) Displacement: 2999 cc Primary Engine Petrol V6 Engine Code: 6VE1 (3.5L V6) Configuration: V-type, 60-degree bank angle, SOHC or DOHC (depending on specific variant) Displacement: 3475 cc Secondary Engine Petrol 4Cyl Engine Code: C24SE (2.4L Petrol) Configuration: Inline 4-cylinder, DOHC Displacement: 2384 cc Fuel System Petrol Injection: Multi-point Fuel Injection (MPI) Diesel Injection: Common Rail Direct Injection (CRDI) for 4JH1-TC 🔧 Transmission Standard Transmission Standard Type: Manual Transmission Manual Models: MSG, MUA (specific models vary by market and year) Optional Transmission Optional Type: Automatic Transmission Automatic Models: AW30-40LE, JR405E Features Transfer Case: Manual or Electronic Control Transfer Case for 4x4 models 📐 Dimensions Exterior General: Varies by body style (Single, Dual, Space Cab), overall length, width, and height are critical for identification and workshop procedures. Weights Gross Vehicle Weight Rating: Varies by configuration and payload, specified in manual. Curb Weight: Varies by configuration and engine, specified in manual. 🛡️ Safety Features Ratings Australian Ancap: 3-star rating for some RA Rodeo variants (e.g., 2006 model). Specific ratings should be cross-referenced. Active Features Braking: Available ABS (Anti-lock Braking System) on certain models. Passive Features Restraints: Driver and passenger airbags (standard on most later models), seatbelt pretensioners. 💡 Technology Features Infotainment Audio Systems: Factory fitted radio/cassette or CD players, basic speaker systems. Manual covers wiring and diagnostics for these. Driver Assistance Braking Systems: ABS availability on higher trims or specific models. Connectivity Wiring Diagrams: Extensive electrical diagrams for all vehicle systems, crucial for diagnosing any electrical faults or aftermarket installations. 🔧 Maintenance Service Intervals Oil Change Petrol: Typically 10,000 km or 6 months, refer to manual for precise intervals based on driving conditions. Oil Change Diesel: Typically 5,000 km or 6 months for older diesels, up to 10,000 km or 12 months for common rail diesels. Crucial to follow manual recommendations. Fluid Specifications Engine Oil Petrol: API SG/SH/SJ or ACEA A2/A3, viscosity typically 10W-30 or 10W-40. Manual will specify exact grade. Engine Oil Diesel: API CF/CF-4 or ACEA B3/B4, viscosity typically 10W-30 or 15W-40. Manual crucial for correct specification. Transmission Fluid Manual: API GL-4 or GL-5, specific viscosity (e.g., 75W-90). Check manual for exact type. Transmission Fluid Automatic: Dexron III or equivalent for AW30-40LE, Dexron II or equivalent for JR405E. Manual is definitive. Coolant: Ethylene glycol-based antifreeze, mixed 50/50 with distilled water....
A critical resource for owners and mechanics of the Isuzu TF/Holden Rodeo RA, known for its robustness and versatility as a light commercial vehicle and lifestyle utility.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota Hilux, Mitsubishi Triton, Ford Ranger, and Nissan Navara during its production run.
Key Features Vehicle
Features:
Off-road capability (4x4 models), durable construction, spacious cabins (Dual Cab), variety of powertrains, popular in commercial and recreational sectors.
Key Features Manual
Value Proposition:
Provides authorized procedures, specifications, and diagnostic information directly from the manufacturer, ensuring accuracy and effectiveness for maintenance and repairs.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (LHD and RHD configurations documented)
Body Styles:
Single Cab, Dual Cab, Space Cab (Crew Cab, Extra Cab)
Drivetrain Configurations:
4x2 (RWD), 4x4 (4WD)
Page Count
Estimated Page Count:
Extensive (exact count not specified, but typical for full factory manual)
Manual Type
Type:
Factory Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Diesel, Turbo Diesel, Petrol V6, Petrol 4-cyl), Manual Transmissions (MSG, MUA), Automatic Transmissions (AW30-40LE, JR405E), Clutch, Transfer Case
Chassis And Suspension:
Frame, Cab Structure, Steering System, Suspension (Front and Rear), Wheels, Tires, Axles (Front and Rear)
Brakes:
Hydraulic Brake System (including ABS if equipped), Parking Brake
Electrical And Body:
Body Electrical Systems, Chassis Electrical Systems, Lighting, Instrumentation, Wiring Diagrams, Body Panels, Doors, Seats, Interior Trim
Comfort And Safety:
Heating and Air Conditioning (HVAC), Restraint Systems (Airbags, Seatbelts), Security Systems
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable, allowing quick access to information
Printability:
Printable pages for convenient workshop use
Print Quality
Quality:
High resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine Diesel
Engine Code:
4JA1 / 4JH1-TC (3.0L Diesel / Turbo Diesel)
Configuration:
Inline 4-cylinder, Direct Injection, Turbocharged Intercooled (4JH1-TC)
Displacement:
2999 cc
Primary Engine Petrol V6
Engine Code:
6VE1 (3.5L V6)
Configuration:
V-type, 60-degree bank angle, SOHC or DOHC (depending on specific variant)
Displacement:
3475 cc
Secondary Engine Petrol 4Cyl
Engine Code:
C24SE (2.4L Petrol)
Configuration:
Inline 4-cylinder, DOHC
Displacement:
2384 cc
Fuel System
Petrol Injection:
Multi-point Fuel Injection (MPI)
Diesel Injection:
Common Rail Direct Injection (CRDI) for 4JH1-TC
🔧 Transmission
Standard Transmission
Standard Type:
Manual Transmission
Manual Models:
MSG, MUA (specific models vary by market and year)
Optional Transmission
Optional Type:
Automatic Transmission
Automatic Models:
AW30-40LE, JR405E
Features
Transfer Case:
Manual or Electronic Control Transfer Case for 4x4 models
📐 Dimensions
Exterior
General:
Varies by body style (Single, Dual, Space Cab), overall length, width, and height are critical for identification and workshop procedures.
Weights
Gross Vehicle Weight Rating:
Varies by configuration and payload, specified in manual.
Curb Weight:
Varies by configuration and engine, specified in manual.
🛡️ Safety Features
Ratings
Australian Ancap:
3-star rating for some RA Rodeo variants (e.g., 2006 model). Specific ratings should be cross-referenced.
Active Features
Braking:
Available ABS (Anti-lock Braking System) on certain models.
Passive Features
Restraints:
Driver and passenger airbags (standard on most later models), seatbelt pretensioners.
💡 Technology Features
Infotainment
Audio Systems:
Factory fitted radio/cassette or CD players, basic speaker systems. Manual covers wiring and diagnostics for these.
Driver Assistance
Braking Systems:
ABS availability on higher trims or specific models.
Connectivity
Wiring Diagrams:
Extensive electrical diagrams for all vehicle systems, crucial for diagnosing any electrical faults or aftermarket installations.
🔧 Maintenance
Service Intervals
Oil Change Petrol:
Typically 10,000 km or 6 months, refer to manual for precise intervals based on driving conditions.
Oil Change Diesel:
Typically 5,000 km or 6 months for older diesels, up to 10,000 km or 12 months for common rail diesels. Crucial to follow manual recommendations.
Fluid Specifications
Engine Oil Petrol:
API SG/SH/SJ or ACEA A2/A3, viscosity typically 10W-30 or 10W-40. Manual will specify exact grade.
Engine Oil Diesel:
API CF/CF-4 or ACEA B3/B4, viscosity typically 10W-30 or 15W-40. Manual crucial for correct specification.
Transmission Fluid Manual:
API GL-4 or GL-5, specific viscosity (e.g., 75W-90). Check manual for exact type.
Transmission Fluid Automatic:
Dexron III or equivalent for AW30-40LE, Dexron II or equivalent for JR405E. Manual is definitive.
Coolant:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Specific color or type may be recommended.
Known Issues
Common Problems:
Potential for injector pump issues on early diesel models, timing chain wear on V6 petrol engines, rust in common areas (wheel arches, chassis rails), clutch wear. Manual helps diagnose and repair.
📚 Vehicle History
Brand Heritage
Isuzu Trucks And Utilities:
Isuzu has a long-standing reputation for producing robust, reliable commercial vehicles and diesel engines.
Model Evolution
Holden Rodeo Ra Lineage:
The RA Rodeo built upon the legacy of the Isuzu TF platform, offering updated styling, improved interiors, and new powertrain options. It was a significant player in the Australian ute market.
Production
Manufacturing Locations:
Primarily manufactured in Thailand (Isuzu) and assembled in various locations globally, including Australia for Holden badged versions.
🏆 Awards & Recognition
Recognitions
Market Reception:
Consistently popular in its segment for its workhorse capability and value for money, particularly in Australia and other right-hand drive markets.